Donaldson CPV-4 Installation, Operation And Maintenance Manual

Mist collectors

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INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
PowerCore
Mist Collectors
®
Series CPV
Publication 1A65198027 - 3022J
0218
MASTER LANGUAGE - ENGLISH

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Summarization of Contents

Installation
Product information
Details about the PowerCore Mist Collector product and its components.
General guidance to lifting
Instructions and precautions for safely lifting the dust collector unit.
Mounting over aperture
Procedure for securely mounting the collector over an aperture, including sealing.
Compressed air requirements
Specifications and recommendations for the compressed air supply needed for the collector.
Controller
Information on the controller unit for operating the compressed air cleaning system.
Collectors with integral fan
Details on connecting the fan when it is integrated with the collector unit.
Overload protection
Requirements for protecting feeder circuits and ensuring overload protection.
Control of ancillary equipment and interlocks
Guidelines for interlocking ancillary equipment with the collector system.
EEx controls
Specific controls and safety measures for installations in hazardous areas.
Explosion protection
Requirements for explosion relief and protection measures for the collector.
Antistatic earthing
Importance and procedure for connecting the earthing post to prevent static build-up.
Installation check list
A checklist to verify the correct installation of the dust collector.
Commissioning
Installation check list
Final checks to ensure the collector is installed correctly before operation.
Start-up sequence
Step-by-step procedure for starting up the dust collector system.
Shut-down sequence
Correct procedure for safely shutting down the dust collector.
Operation
Principle of operation
Explanation of how the collector filters dust and the cleaning cycle.
Maintenance
Routine inspection
Regular checks to maintain optimal performance and identify potential issues.
Servicing schedule
Recommended schedule for weekly and monthly maintenance tasks.
Valve diaphragm replacement
Step-by-step guide for replacing the diaphragm in the valve assembly.
Six-monthly
Maintenance tasks to be performed every six months, focusing on fan vibration.
Annually
Annual maintenance checks including air manifold, doors, flameproof components, and earthing.
Filter pack replacement
Instructions and precautions for safely replacing the filter packs.
Fan assembly removal/replacement
Procedure for removing and replacing the fan assembly and its components.
Replacing fan assembly:
Procedure for replacing the fan assembly, potentially with a different type.

Table of Contents