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Donaldson Manuals
Dust Collector
CPV-6
Installation, operation and maintenance manual
Donaldson CPV-6 Installation, Operation And Maintenance Manual
Mist collectors
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Contents
Table of Contents
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Table of Contents
Table of Contents
Safety Recommendations
Installation
Product Information
Figure 1: Powercore Dust Collector (Model CPV-6F Illustrated)
General Guidance to Lifting
Mounting over Aperture
Compressed Air Requirements
Figure 2: Four-Point Lifting Arrangement (CPV-6 and CPV-6F Illustrated)
Controller
Collectors with Integral Fan
Overload Protection
Control of Ancillary Equipment and Interlocks
Eex Controls
Explosion Protection
Antistatic Earthing
Installation Check List
Commissioning
Installation Check List
Start-Up Sequence
Shut-Down Sequence
Operation
Principle of Operation
Figure 3: Principle of Operation (CPV-6F Illustrated)
Maintenance
Routine Inspection
Servicing Schedule
Figure 4: Clean Side and Dirty Side Tapping Points
Figure 5: Valve Diaphragm Replacement
Filter Pack Replacement
Fan Assembly Removal/Replacement
Figure 6: Filter Pack Replacement (CPV-6F Illustrated)
Figure 7: Fan Assembly Removal (CPV-6F Illustrated)
Specification
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Product Information
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Installation
3
Compressed Air Requirements
4
Controller
5
Maintenance
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INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
PowerCore
Mist Collectors
®
Series CPV
Publication 1A65198027 - 3022J
0218
MASTER LANGUAGE - ENGLISH
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Summarization of Contents
Safety Recommendations
Installation
Product Information
Information about the product, including warnings for potentially explosive atmospheres.
General Guidance to Lifting
Instructions for safely lifting the collector using the four provided lifting points and appropriate equipment.
Mounting Over Aperture
Steps for mounting the collector over an opening, ensuring a continuous seal with sealing compound.
Compressed Air Requirements
Details on required compressor type, air intake location, pipe layout, and operating pressure for the system.
Controller and Electrical Setup
Covers controller functions, integral fan wiring, overload protection, interlocks, and general electrical requirements.
Hazardous Area Installation Controls
Details EEx controls, explosion protection, and safety measures for installations in hazardous environments.
Antistatic Earthing
Importance of properly connecting the earthing post to prevent static build-up and potential ignition.
Commissioning
Start-Up Sequence
Steps for starting up the equipment after all necessary checks are completed, including air supply, controller, and fan.
Operation
Principle of Operation
Explanation of the collector's filtering process and intermittent cleaning operation using reversed airflow through filter packs.
Maintenance
Routine Inspection
Importance of regular inspections for maintaining optimal performance, minimizing downtime, and ensuring equipment integrity.
Servicing Schedule
Schedule for performing weekly and monthly maintenance tasks, including checking moisture separators and valves.
Valve Diaphragm Replacement
Step-by-step procedure for safely removing and replacing the diaphragm within the unit's valves.
Filter Pack Replacement
Safety precautions and detailed procedure for removing old filter packs and installing new ones correctly.
Fan Assembly Removal and Replacement
Instructions for safely removing and reinstalling the fan assembly, including electrical isolation and lifting.
Fan Impeller and Motor Renewal
Detailed steps for renewing the fan impeller or motor, covering removal, replacement, and reassembly procedures.
Specification
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