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Summary of Contents for Donaldson TDS
- Page 1 INSTALLATION AND OPERATION MANUAL FOR TORIT DCE DUST COLLECTORS TYPE TDS Please read this manual prior to installation and/or setting-up. N° : 262-3054-UK Rev. : 08 Date : 09/04...
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY RECOMMENDATIONS.....................3 INTRODUCTION..........................4 Product information ........................4 Working principle ........................5 DELIVERY AND INSPECTION......................5 ERECTION OF THE EQUIPMENT....................5 Location .............................6 Required tools and equipment....................6 Installation ............................6 Unloading and transporting to location..................6 Fan unit............................7 Inlet duct ............................7 Platform .............................7 Magnehelic gauge ........................8 Dust discharge systems ......................8 Installation of elements......................8 INSTALLATION - ELECTRICAL SYSTEM ..................9... -
Page 3: Safety Recommendations
d) The dust collector is not designed for applications with combustible materials 1. SAFETY involving a potential dust explosion risk RECOMMENDATIONS (e.g. buffing lint, paper, wood dust, aluminium and magnesium). This manual contains specific precautionary statements relative to worker safety in e) It is not allowed to put lit cigarettes or appropriate sections. -
Page 4: Introduction
2.1 Product information The cleaning cycle is adapted in each individual case to the type and volume of The Torit DCE TDS Dust Collector is dust to be dealt with. used for the collection of airborne dust and particulate. Whether in answer to the... -
Page 5: Working Principle
During normal operation, contaminated air enters the TDS through the inlet into The compressed air pulse - with the the inlet plenum where the dust is induced air added to it - flows through the... -
Page 6: Location
4.1 Location foundation and after that, the top section of It is recommended to mount the TDS dust the collector on top of the hopper. collector on a reinforced concrete foundation. It is also possible to install the dust collector on another structure. -
Page 7: Fan Unit
• Step 5: Anchor the platform and the ladder collector when starting the unit because to the foundation. 1. Frame service platform 4. Walking grid 7. Fastener 2. Support 5. Ladder 8. TDS 3. Leg 6. Guardrails Figure 3: Exploded view - 7 -... -
Page 8: Magnehelic Gauge
collector. A 5 mm soft rubber gasket should be used between all connecting 5.5 Magnehelic gauge flanges to prevent leakage. Electric (if not factory installed) motors should be connected in The gauge should be mounted in a accordance with the wiring diagram and suitable place and in accordance with the the local rules and regulations. -
Page 9: Installation - Electrical System
6.2 Control boxes with printed circuit Care should be taken that the boards compressed air filter/regulator and the air All TDS-units can be fitted with either a lines are amply dimensioned. STD IPC-Controller or an IPC-Controller with differential pressure switch (part... -
Page 10: Start Up
The dust collector is now operational!! IMPORTANT 9. SETTING THE VARIOUS Clean and purge the air feed pipe before FUNCTIONS connecting it to the manifold to make sure Adjust the control valve in the suction all impurities, which could possibly clog pipe so that the required volume of air the valves, are removed. -
Page 11: Operation Schedule
10. OPERATION SCHEDULE To ensure a good performance of your dust collector follow the checkpoints mentioned below according the timetable. Checkpoint Type of control Recommended action Weeks Control box Visual check delta P See trouble shooting guide in Controller manual Dust disposal Check contents of dustbin(s) If ¾... -
Page 12: Dust Removal
11.2 Dust Removal Depressurise valve before making repairs. IMPORTANT CAUTION Do not let the dustbin overfill. It can cause To avoid damage to the valve body, poor dust collector performance. DO NOT OVERTIGHTEN PIPE CONNECTIONS. If Teflon tape, paste, Turn off the dust collector and empty the spray or similar lubricant is used, use dustbin on a regular base (recommend to extra care due to reduced friction. -
Page 13: Figure 5: Diaphragm Valve
1. Retainer clip (*) 8. Core assembly (*) alignment with cavity in 2. Coil 9. Valve bonnet valve body and bonnet. The 3. Washer spring 10. Marking "THIS SIDE OUT" external contours of the 4. Bonnet bolts (4) on diaphragm assembly to diaphragm assembly, body 5. -
Page 14: Trouble Shooting Guide
12. TROUBLE SHOOTING GUIDE è NOTE Please consult other manuals if necessary (e.g. controls, fans…) CAUTION Disconnect all power and compressed air supply before services. TROUBLE POSSIBLE CAUSE REMEDY Fan and motor does not 1. Wiring start a. Proper wire size not used for motor. Rewire per local and national codes for proper wire size. - Page 15 Clean out dust storage area. 5. Pulse valves are not functioning. a. Pulse valves are leaking compressed air. Lock out all electrical power to the TDS and bleed off the compressed air supply. Check for debris, valve wear or diaphragm failure by removing the diaphragm cover on the pulse valves.
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Page 16: Figure 6: Parts Drawing (Tds16 Model Illustrated)
Figure 6: Parts Drawing (TDS16 model illustrated) - 16 -... -
Page 17: Spare Parts
13. SPARE PARTS Ref. nr. Description TDS 6 to 24 TDS 32 to 48 Venturi (plastic) 262-2339 Lock nut M12 262-3004 Square nut M12 262-3003 Bracket 262-3005 Filter element see scope of delivery Seal ring 262-3002 Crank 262-3001 Solenoid 24 VDC (spare coil) -
Page 18: Contact Addresses
14. CONTACT ADDRESSES Donaldson Europe B.V.B.A. Torit-DCE Products Interleuvenlaan 1 B - 3001 Leuven (Heverlee) Belgium Tel.(gen) : + 32 (0)16 383 811 Tel.(sales) : +32 (0)16 383 970 Fax : +32 (0)16 383 938 Donaldson Donaldson Torit-DCE Products Torit-DCEScandinavia... -
Page 19: Ce Declaration
Description: see attached scope of delivery The undersigned, authorised by Donaldson Europe NV, certifies that the machine described above, provided that it is installed, maintained and used in accordance with the instructions for use and the codes of practice, meets the essential safety and health requirements of the "machinery"...
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