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Donaldson Manuals
Dust Collector
CPV-3
Installation, operation and maintenance manual
Donaldson CPV-3 Installation, Operation And Maintenance Manual
Mist collectors
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Contents
Table of Contents
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Table of Contents
Table of Contents
Safety Recommendations
Installation
Product Information
Figure 1: Powercore Dust Collector (Model CPV-6F Illustrated)
General Guidance to Lifting
Mounting over Aperture
Compressed Air Requirements
Figure 2: Four-Point Lifting Arrangement (CPV-6 and CPV-6F Illustrated)
Controller
Collectors with Integral Fan
Overload Protection
Control of Ancillary Equipment and Interlocks
Eex Controls
Explosion Protection
Antistatic Earthing
Installation Check List
Commissioning
Installation Check List
Start-Up Sequence
Shut-Down Sequence
Operation
Principle of Operation
Figure 3: Principle of Operation (CPV-6F Illustrated)
Maintenance
Routine Inspection
Servicing Schedule
Figure 4: Clean Side and Dirty Side Tapping Points
Figure 5: Valve Diaphragm Replacement
Filter Pack Replacement
Fan Assembly Removal/Replacement
Figure 6: Filter Pack Replacement (CPV-6F Illustrated)
Figure 7: Fan Assembly Removal (CPV-6F Illustrated)
Specification
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Product Information
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Installation
3
Compressed Air Requirements
4
Controller
5
Maintenance
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INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
PowerCore
Mist Collectors
®
Series CPV
Publication 1A65198027 - 3022J
0218
MASTER LANGUAGE - ENGLISH
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Summarization of Contents
Safety Recommendations
Installation
Product Information
Details about the specific product model, features, and general specifications.
General Guidance to Lifting
Instructions and precautions for safely lifting the collector unit using appropriate equipment.
Mounting Over Aperture
Steps for correctly mounting the collector over an aperture, including sealing and fixing.
Compressed Air Requirements
Details on the type, quality, and supply requirements for compressed air needed by the collector.
Controller
Information regarding the collector's controller, isolation, and emergency stop requirements.
Collectors with Integral Fan
Wiring and connection details for fans integrated with the collector unit.
Overload Protection
Guidelines for protecting feeder circuits with suitably rated fuses and contactors.
Control of Ancillary Equipment and Interlocks
Configuration for system operation and interlock requirements for ancillary equipment.
EEx Controls
Details on control systems for hazardous areas, including EExd solenoids and remote controllers.
Explosion Protection
Requirements for explosion relief when using an explosion stiffened collector.
Antistatic Earthing
Importance of connecting the earthing post to prevent static build-up.
Installation Check List
Checklist to ensure all installation steps are completed correctly before operation.
Commissioning
Installation Check List
Final checks for the collector system before putting it into operation.
Start-up Sequence
Step-by-step procedure for starting up the dust collector equipment.
Shut-down Sequence
Procedure for safely shutting down the dust collector and its associated equipment.
Operation
Principle of Operation
Explanation of how the collector works during filtering and cleaning cycles.
Maintenance
Routine Inspection
Importance and process of regular inspections for optimal performance and fault detection.
Servicing Schedule
Scheduled maintenance tasks (weekly, monthly) to ensure proper operation.
Valve Diaphragm Replacement
Step-by-step guide for replacing the diaphragm in the diaphragm valve.
Flameproof Maintenance
Annual inspection of flameproof enclosures, motors, and cable glands for corrosion and tightness.
Antistatic Earthing
Annual check of the collector's earthing continuity for static discharge prevention.
Filter Pack Replacement
Safety precautions and detailed steps for replacing filter packs.
Fan Assembly Removal/Replacement
Procedure for safely removing and replacing the fan assembly.
Renewing Fan Impeller and/or Motor
Detailed steps for renewing the fan impeller and motor, including measurements.
Replacing Fan Assembly
Procedure for replacing the entire fan assembly, including electrical connections and panel replacement.
Specification
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