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TG 4
This manual contains specific precautions related to worker safety. The hazard alert image denotes
safety related instructions and warnings in this manual. DO NOT operate or perform maintenance on this
collector until you have read and understood the instruction and warnings contained within this manual.
English
Master Language
Torit
PowerCore
®
TG 2, 4, 6, 8, and 12
Installation and Operation Manual
Installation, Operation, and Service Information
®
TG 12
IOM AD3964901 (ENG)
Revision 6
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Summary of Contents for Donaldson Torit PowerCore TG Series
- Page 1 Torit PowerCore ® ® TG 2, 4, 6, 8, and 12 Installation and Operation Manual Installation, Operation, and Service Information TG 4 TG 12 This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual. DO NOT operate or perform maintenance on this collector until you have read and understood the instruction and warnings contained within this manual.
- Page 2 DO NOT operate this collector until you have read and understood the instructions and warnings located in the installation and operation manual. For additional copies of this manual, contact Donaldson Torit The Safety Alert Symbol indicates a hazardous situation which, if not avoided could result in death or serious injury.
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Page 3: Table Of Contents
Standard Equipment ..............7 Product Information...............22 Collector Anchoring .............7 Service Notes .................23 Provisional Anchor Bolt Recommendations ....7 Donaldson Industrial Air Filtration Warranty ....24 Cleaning Controls ..............8 Compressed Air Installation ..........10 Electrical Wiring ..............11 Solenoid Connection .............11 Timer and Solenoid Specifications ........11... - Page 4 Donaldson does not assume responsibility for any such referrals, nor does Donaldson assume any liability for the fitness of a mitigation strategy or product for a particular installation or application. The process owner’s final selection of dust collectors and risk mitigation strategies should be based on the outcome of a Dust Hazard / Process Hazard Analysis performed by the process owner.
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Page 5: Description
ZERO-TURN Power Pulse cleaning cutting, welding and some thermal spray applications. system, integrated solenoid pilot valves, built-in exhaust Torit PowerCore TG Series dust collectors can be silencer; built-in airflow damper; and dust discharge integrated with process equipment such as laser tables, container. -
Page 6: Rating And Specification Information
The or available on the Donaldson website. For specific filter packs remove fine particulate and clean, filtered air load values for a collector, see the Specification Control passes through the packs to the clean-air plenum and Drawing shipped with the collector. -
Page 7: Inspection On Arrival
Turn power off and lock out all power before 6. Report incomplete shipments to the delivery carrier performing service or maintenance work. and your Donaldson Torit representative. Do not install in classified hazardous 7. Remove crates and shipping straps. Remove loose... -
Page 8: Foundations Or Support Framing
Use only corner lugs for lifting collector. Collector Location Use clevis connectors, not hooks, on lifting slings. Donaldson Torit equipment is not Use spreader bars to prevent damage to collector’s designed to support site installed casing. -
Page 9: Typical Installation
Torit PowerCore, TG 2 to TG 12 Typical Installation Do not use roof tabs for lifting collector corner lugs Take center of gravity into consideration when lifting collector. -
Page 10: Standard Equipment
Donaldson Company, Inc. Standard Equipment Provisional Anchor Bolt Recommendations 1. Consider Hilti HIT-HY 200 Anchor System or Standard collectors include a fan, motor, control panel, 17-gallon dust container, and an exhaust silencer and equivalent. Quantity of anchor bolts should match the damper. -
Page 11: Cleaning Controls
Torit PowerCore, TG 2 to TG 12 Cleaning Controls Delta P Control There are 14 standard options that are offered with this The Torit Delta P Controller monitors the differential collector. pressure between the clean and dirty air plenums, providing a visual display of the filter condition. It Integrated Torit Delta P controls the pressure drop by turning the cleaning mechanism On and Off at the chosen limits. - Page 12 Donaldson Company, Inc. Delta P Plus Control 24VDC Motor Start with Feedback Relay The 24VDC start relay allows a customer supplied The Torit Delta P Plus Controller monitors the differential piece of equipment to start the dust collector. This is pressure between the clean and dirty air plenums, accomplished by the customer’s equipment sending...
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Page 13: Compressed Air Installation
Torit PowerCore, TG 2 to TG 12 Compressed Air Installation 1. Remove the plastic pipe plug from the collector’s air Turn compressed air supply OFF, manifold and connect the compressed-air supply bleed and lock out lines before lines. Use thread-sealing tape or pipe sealant on all performing service or maintenance work. -
Page 14: Electrical Wiring
Donaldson Company, Inc. Solenoid Connection (external mounted controls only) Electrical Wiring The collector is equipped with 115-Volt solenoid valves to Electrical installation, service, control the pulse-cleaning valves, which clean the filters. or maintenance work must Weatherproof NEMA 4 enclosures with 3D2 solenoids or... - Page 15 Torit PowerCore, TG 2 to TG 12 Disconnect Fan Starter Control Box OFF time ON time program motor pins program lug pressure switch 208-230V 230V 60 Hz/3Ph timing logic 115V power control start supply logic stop 1TGS 4FU, 3A 105 to 135 V L1 L2 50-60 Hz solenoid...
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Page 16: Preliminary Start-Up Check
Donaldson Company, Inc. Preliminary Start-Up Check Instruct all personnel on safe use and maintenance 5. Check that fan exhaust damper is set to the fully- procedures. closed position. Electrical work during installation, 6. Check and remove all loose items in or near the inlet service or maintenance must and outlet of the collector. -
Page 17: Maintenance Information
Torit PowerCore, TG 2 to TG 12 Maintenance Information Instruct all personnel on safe use and maintenance 2. Periodically check the compressed air components procedures. and replace compressed air filters. Use proper equipment and adopt Drain moisture following the manufacturer’s all safety precautions needed for instructions. - Page 18 Donaldson Company, Inc. 1. Turn power off to collector and bleed manifold 9. Install new filter by angling the back of the filter pressure to 0-psig. toward the outside of the collector and push filter towards the outside against cradle surface. Slide 2.
- Page 19 Torit PowerCore, TG 2 to TG 12 Step 3 Step 4 filter cradle right side arm locking pin cradle pin left side arm Steps 5, 6, and 7 Steps 8 and 9 filter Filter Removal and Replacement...
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Page 20: Dust Disposal
Donaldson Company, Inc. Exhaust Damper Dust Disposal An exhaust damper can be adjusted to regulate or limit To avoid possible damage to the airflow when collector is in operation. Before start-up, fan motor, maintain a seal below set the exhaust damper to the fully-closed position as the collector if servicing the dust storage shown below. -
Page 21: Optional Equipment
10. Turn collector ON. on the explosion vent panel. 11. Adjust airflow using the airflow control damper. Contact Donaldson Torit for assistance in calculating specific venting requirements for equipment. NFPA 68 can provide guidance on both the frequency of and appropriate details for inspections. -
Page 22: Sprinkler
Donaldson Company, Inc. Sprinkler Sprinklers can place a large quantity of water in the dust collector when activated. Provide adequate drainage to remove water. Excess water weight can cause the leg structure to collapse. Consult with local authorities when installing fire control systems on dust collection equipment. -
Page 23: Troubleshooting
Filter damage, dents in the end Replace filters as necessary. Use only genuine caps, gasket damage, or holes Donaldson replacement parts. See Filter Installation. in media Access cover(s) loose Tighten access doors securely. See Filter Installation. Fan rotation backwards... - Page 24 Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy Lack of compressed air See Rating and Specification Information for Insufficient airflow compressed air supply requirements. continued Pulse cleaning not energized Use a voltmeter to check the solenoid valves in the control panel. Check pneumatic lines for kinks or obstructions.
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Page 25: Product Information
Torit PowerCore, TG 2 to TG 12 Product Information (Process Owner to complete and retain for your records) Model Number _____________________________ Serial Number ______________________________ Ship Date _________________________________ Installation Date _____________________________ Filter Type ____________________________________________________________________________ Collected Dust ________________________________________________________________________ Dust Properties: Kst ______________Pmax _____________MIE ___________MEC ________________ Accessories __________________________________________________________________________ Other ________________________________________________________________________________ ____________________________________________________________________________________... -
Page 26: Service Notes
Donaldson Company, Inc. Service Notes Date Service Performed Notes... -
Page 27: Donaldson Industrial Air Filtration Warranty
Donaldson Industrial Air Filtration Warranty Donaldson warrants to the original purchaser only that the Goods will be free from defects in material and manufacture for the applicable time periods stated below: (1) Major structural components for a period of ten (10) years from the date of shipment; (2) Non-Structural, Donaldson-built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products, Donaldson built electrical control components, and Donaldson-built Afterfilter housings for a period of twelve (12) months from date of shipment;... - Page 28 Important Notice Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application.
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