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Zoeller J7011 Owner's Manual
Zoeller J7011 Owner's Manual

Zoeller J7011 Owner's Manual

Submersible grinder unit

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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/
MODELS 7011, 7012 & 7013 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of a Zoeller submersible
grinder pump. For over seventy years the name Zoeller has
represented the standard for submersible dewatering and
sewage pumps. The same high quality workmanship and easy
maintenance design has been incorporated into this line of
heavy-duty submersible grinder pumps. This Zoeller pump will
provide years of trouble-free service when installed according
to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty and Application .............................................. 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 5
Typical Indoor Prepackaged System .......................................... 6
Indoor Prepackaged Installation Instructions ........................... 7
Typical Outdoor Prepackaged System ....................................... 8
Operation ..................................................................................... 10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
 Simplex
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
Duplex
Field Assembled System
© Copyright 2018 Zoeller
aid in the ownership of a Zoeller submersible wastewater
product. Please read and review this manual before installing
the product. Follow the steps in this manual for a proper start-
up. Many items contained within, when followed correctly,
will not only ensure a long and problem-free life for the pump,
but also save time and money during installation. Reference
ZM2634 for model 7011, ZM2635 for model 7012 and ZM2636
for model 7013 replacement parts. Should further assistance
be necessary please call our Technical Service Department at
1-800-928-PUMP (7867).
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US"
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
SECTION: Z4.10.305
Supersedes
Visit our web site:
zoellerengprod.com
ZM2609
0318
0615

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Summary of Contents for Zoeller J7011

  • Page 1: Table Of Contents

    Congratulations on the purchase of a Zoeller submersible aid in the ownership of a Zoeller submersible wastewater grinder pump. For over seventy years the name Zoeller has product. Please read and review this manual before installing represented the standard for submersible dewatering and the product.
  • Page 2 7011 w/ Reversing Control 6,000 7012 4,000 7013 4,000 *Zoeller Company does not recommend a simplex station on anything over two homes in order to maintain continuous service during unusual conditions. © Copyright 2018 Zoeller Co. All rights reserved. ®...
  • Page 3: Preinstallation Checklist

    1. Make sure pump connection contains a ground terminal. The 1. Make sure the power source is capable of handling the electrical power cord on all Zoeller Grinder Pumps contains a green conductor requirements of the grinder pump, as indicated on the nameplate.
  • Page 4: General Information

    3. Pump motors are available in single and three phase design. Single qualified licensed electrician. A UL Listed potting kit, P/N 10-2350, phase motors require a Zoeller approved starting relay, starting is available from Zoeller Company. capacitor and a run capacitor, which are mounted in a control panel (ref.
  • Page 5: Pump Wiring Instructions

    CONTACTOR SENSOR CABLE POWER CABLE (18-4 OR 18-5) MOISTURE TEMPERATURE SENSOR SENSOR TERMINALS TERMINALS MAGNETIC STARTER THERMAL SENSOR NORMALLY CLOSED MOISTURE SENSOR 330K OHMS RESISTANCE BEFORE 6/2000 NORMALLY OPEN SK1368 SK1370 © Copyright 2018 Zoeller Co. All rights reserved. ®...
  • Page 6 60” 24” NOMINAL SK1695 All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2018 Zoeller Co. All rights reserved. ®...
  • Page 7: Indoor Prepackaged Installation Instructions

    Connect the float switch and pump cords. 3. Remove the unit from the packing. Indoor prepackaged systems are preassembled at the Zoeller Company and require a minimum 10. Clean any debris out of the basin. Fill the basin with water and of field assembly work.
  • Page 8 FIBERGLASS AFD SK3110 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2018 Zoeller Co. All rights reserved. ®...
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor systems on more specific requirements. are preassembled at the Zoeller Company and require a minimum 8. PVC or HDPE discharge piping is connected to the 2” threaded of field assembly work. Float switches are set and tethered for fitting located in the basin sidewall.
  • Page 10: Operation

    Operation GENERAL Once the above has been verified proceed with the following Zoeller pumps are lubricated and tested at the factory prior to checks: shipment and require minimum pre-start-up maintenance. • Pump power cables and control floats properly installed and Maximum operating temperature of pump liquid for grinder pumps voltage verified.
  • Page 11: Cutter Maintenance

    (Model 7011 components shown) Grind the Star Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.001” T.I.R. Gap must be between 0.004” and 0.008” on these parts. © Copyright 2018 Zoeller Co. All rights reserved. ®...
  • Page 12: Service Checklist

    Every 5 years or 10,000 hours of operation: Unit must be cleaned and disinfected, inside the • Remove pump, inspect and service using a Zoeller rebuild kit. pumping chamber and all exterior surfaces, prior to servicing. • Flush and clean basin.