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Table of Contents
Related Manuals for Lauda ULTRACOOL UC 65
Summary of Contents for Lauda ULTRACOOL UC 65
- Page 1 ULTRACOOL UC 8, UC 14, UC 24, UC 50, UC 65 DMI-0217-07 27/02/2020...
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Page 2: Warnings
LAUDA Ultracool S.L. personnel, or personnel authorized by LAUDA Ultracool S.L., should carry out any work in the refrigerating or electric circuit during the warranty period. After the warranty period, the work must be carried out by qualified personnel. -
Page 3: Table Of Contents
TABLE OF CONTENTS Warnings ................................2 Table of contents ..............................3 Introduction ............................... 5 General notes............................. 5 Safety regulations ............................5 Installation ..............................6 Reception and Inspection ......................... 6 Transportation ............................6 Site ................................6 Identification labels on the Ultracool unit ....................7 Water Connection ............................. - Page 4 MSDS Refrifluid B ............................ 33 EC Declaration of Conformity ..........................34 Attention. Points of special interest to keep in mind.
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Page 5: Introduction
INTRODUCTION 1.1 GENERAL NOTES • This water chiller complies fully with CE. • The Company does not accept responsibility if safety regulations are not met during handling, operation, maintenance and repair, even though these may not be strictly stated in this operation manual. •... -
Page 6: Installation
If any damage is observed, this should be documented and reported to the forwarding company. The LAUDA Ultracool S.L. warranty does not include any damages incurred during transportation. The refrigerant circuit controls are set before shipment of the unit. They should not be re-adjusted under any circumstances (except by an authorized service agent). -
Page 7: Identification Labels On The Ultracool Unit
The inlet of fresh air onto the condenser should be in the most direct way possible, avoiding any chance of air for UC 8 to 24 models and 2m (80") for recycling (the ceiling above should not be at less than 1m (40") the UC 50 and 65 models In case of installation in a small room it is imperative that the room has an appropriate ventilation system to evacuate all the heat generated by the chiller as explained before on this same point. -
Page 8: Electrical Connection
When possible, install the water lines at the same level as the chiller until reaching the application The height difference between the chiller and the application should never exceed 10m (33 feet). In the installations in which the water level of the circuit exceeds the maximum level of the tank inside the Ultracool unit, it will be necessary to install a check valve in the water outlet of the Ultracool unit and a solenoid valve in the water inlet. - Page 9 Note: The external controller display has no IP protection; make sure it is installed on a location protected from the weather, from dust and from any water splashes. If the chiller is controlled remotely, it is also possible to remove the display after the initial configuration and store it in a safe location, as the chiller does not need it to operate.
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Page 10: Startup
STARTUP 3.1 OPERATING CONDITIONS Water temperature at the inlet: Nominal: 15ºC (59ºF) Maximum: 40ºC (104ºF) (1) Cold water temperature at the outlet: Nominal: 10ºC (50ºF) Minimum: 7ºC (45ºF) (2) Maximum: 35ºC (95ºF) Temperature of the ambient air: Nominal: 25ºC (77ºF) Minimum: -15ºC (5ºF) (3) Maximum:... -
Page 11: Chiller Startup
Only an authorized technical service can adjust the antifreeze set point. The following table shows the ethylene glycol concentration and the antifreeze adjustment required: Min Ambient Temperature Glycol concentration (4) and Less than 0ºC until - Less than -5ºC until antifreeze adjustment 0ºC or more 5ºC... - Page 12 (see annex 9.1), the suitable glycol concentration and the Refrifluid B additive according to point 3.1 of this manual. Fill it directly to the tank until the maximum level of the tank is reached. On UC 50 and UC 65 models, lift the level switch manually to make sure it resets itself: when it resets you will hear its contact “click”.
- Page 13 Increase the cold water setpoint up to the maximum allowed value (see point 3.1) to prevent the compressor from starting. Switch the main power switch OFF and then back ON. Open the right panel and adjust the water outlet valve so that the pump works at the nominal pressure indicated in the chiller’s data plate.
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Page 14: Chiller Controls
CHILLER CONTROLS 4.1 CONTROL AND MONITORING ELEMENTS Main Power Switch Status LED Warning/Alarm LED External controller display Webserver controller display The following elements allow controlling the chiller and monitoring its status: 1. Status LED: It blinks when the unit is turned Off and is waiting for an On signal. It is lit steadily when the unit is turned On. -
Page 15: Uc Controller
4.2 UC CONTROLLER Controller buttons: Alarm button: Displays the list of active alarms. It's also used to manually reset alarms Prg button: Used to access the configuration menu (for authorized service only) Esc button: Return to the main screen Up – Down buttons: Navigate between the display screens or increase/decrease the value of a selected parameter Enter button: Used to enter a subscreen/menu from the main screen or to switch between screen navigation and the different parameters that can be modified on a particular screen... -
Page 16: Preheating Function
On/Off from the display: As long as the remote On/Off is connected, the chiller can be turned On and Off from the display (either the remote display connected to the chiller or the webserver on a connected computer). In order to start/stop the chiller from the display, go to the On/Off screen (see point 4.2), and use the Up/Down buttons to toggle between On and Off. -
Page 17: Ethernet Configuration
Please note that the heat generated by the pump is limited and, depending on the thermal losses in the whole water circuit, it’s possible that the temperature cannot reach the preheating setpoint even with the pump running all the time. It is strongly recommended that all water pipes are properly insulated to minimize the thermal losses. - Page 18 2. Use the Down button to select "SETTINGS" and press Enter to access the Settings menu: 3. Use the Down button to select "TCP/IPv4 SETTINGS" and press Enter to access the IP Configuration screen: 4. In this screen, use the Enter button to move to the next field and Up and Down to change the values.
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Page 19: Maintenance
MAINTENANCE 5.1 BASIC MAINTENANCE Weekly: Verify that the water temperature indicated on the controller display is approximately at the setpoint. Verify the water level in the tank. Verify the pressure drop of the water filter (on the "Info – Process circuit" screen of the Information screens loop, see point 4.3). -
Page 20: Troubleshooting
TROUBLESHOOTING 6.1 SAVING A LOG FILE IN CASE OF ALARM The chiller has a built in a log function that continually records data from the last 36 hours of operation (older data is automatically overwritten). If an alarm triggers and it’s not possible to restore the chiller by following the indications on this chapter, then follow these steps to save a copy of the stored logs shortly after the alarm has triggered. -
Page 21: Alarms And Warnings List
6.2 ALARMS AND WARNINGS LIST See the following table for the main possible causes for an alarm or warning and their solution: FAULT CAUSE SOLUTION RESTART PROCEDURE HP alarm by pressure Lateral panels of the Close the panels Disconnect the chiller by switch housing open turning Off the main power... - Page 22 FAULT CAUSE SOLUTION RESTART PROCEDURE Compressor 1 overload Excess current Check if the electrical Disconnect the chiller by alarm connections are correct. turning Off the main power It stops the compressor Check supply voltage and switch (see point 4.1). Open power surges the electrical box (accessible through the right panel of the...
- Page 23 FAULT CAUSE SOLUTION RESTART PROCEDURE or Pump overload Circuit breaker Q2 Check if the electrical Disconnect the chiller by turning It stops the whole unit has tripped connections are correct. Off the main power switch (see Check voltages, intensities point 4.1). Open the electrical and variations.
- Page 24 FAULT CAUSE SOLUTION RESTART PROCEDURE Discharge pressure probe Contact authorized technical Major refrigerant The chiller can be restarted after error AND Suction pressure service leak, the unit has lost it is repaired probe error all of its refrigerant It stops the compressor Contact authorized technical Faulty pressure service...
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Page 25: Technical Features
TECHNICAL FEATURES 7.1 TECHNICAL FEATURES UC 8 UC 14 UC 24 UC 50 UC 65 kcal/h 8811 13565 20859 44025 57512 Cooling capacity 10,2 15,8 24,3 51,2 66,9 Water flow l/min 26,6 43,8 84,1 bar (50 Hz) Water pressure bar (60 Hz) Refrigerant circuits Nº... -
Page 26: Energy Efficiency Information
0,75 Rated energy efficiency ratio 8,79 DC,D Other items Capacity control Variable Degradation co-efficient chillers 0,90 kg CO 2 eq GWP of the refrigerant 2088 (100 years) LAUDA Ultracool S.L. - C/ Colom 606, 08228 Contact details Terrassa (Barcelona), Spain... - Page 27 1,09 Rated energy efficiency ratio 9,78 DC,D Other items Capacity control Variable Degradation co-efficient chillers 0,90 kg CO 2 eq GWP of the refrigerant 2088 (100 years) LAUDA Ultracool S.L. - C/ Colom 606, 08228 Contact details Terrassa (Barcelona), Spain...
- Page 28 2,00 Rated energy efficiency ratio 8,05 DC,D Other items Capacity control Variable Degradation co-efficient chillers 0,90 kg CO 2 eq GWP of the refrigerant 2088 (100 years) LAUDA Ultracool S.L. - C/ Colom 606, 08228 Contact details Terrassa (Barcelona), Spain...
- Page 29 5,06 Rated energy efficiency ratio 6,65 DC,D Other items Capacity control Variable Degradation co-efficient chillers 0,90 kg CO 2 eq GWP of the refrigerant 2088 (100 years) LAUDA Ultracool S.L. - C/ Colom 606, 08228 Contact details Terrassa (Barcelona), Spain...
- Page 30 6,86 Rated energy efficiency ratio 6,38 DC,D Other items Capacity control Variable Degradation co-efficient chillers 0,90 kg CO 2 eq GWP of the refrigerant 2088 (100 years) LAUDA Ultracool S.L. - C/ Colom 606, 08228 Contact details Terrassa (Barcelona), Spain...
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Page 31: Log Book
LOG BOOK 8.1 LOG BOOK Date Remarks Signature... -
Page 32: Annexes
Do not use automotive antifreeze. Use lab grade ethylene glycol only! Do not use an ethylene glycol concentration above 40%; this would damage the water pump. LAUDA Ultracool S.L. will not accept any warranty for any damage caused by water that is out of one or more of the above limits. - Page 33 9.2 MSDS REFRIFLUID B TECHNICAL SHEET CHARACTERISTICS Concentrated fluid specially designed for the treatment and conservation of the inside of tanks and piping in cooling equipment or water recirculating chillers (closed circuit). Its composition has been designed to accomplish two different objectives using a single fluid, resistant to temperature changes: that protects against all types of corrosion to the metal components of - It contains an anticorrosive...
- Page 34 EC DECLARATION OF CONFORMITY Manufacturer: LAUDA Ultracool S.L. C/ Colom II 606, 08226 Terrassa – Spain Declares that under our sole responsibility for supply/manufacture of the products: Product Line: Serial number: Ultracool from 68948 Type: UC 8, UC 14, UC 24, UC 50, UC 65...
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