Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Roper Whitney 1018
Summarization of Contents
About This Manual
Manual Content Overview
Details the machine description, safety precautions, installation, adjustment, operation, maintenance, and repair instructions.
Intended Audience and Training
Identifies the manual is written for experienced operators, with guidance for novices.
Information Usage Guidelines
Instructs users to read thoroughly and notes specific application limitations.
Technical Support and Contact Information
Provides contact details and required information for obtaining assistance from Roper Whitney.
Roper Whitney Limited Warranty
Warranty Coverage Details
Specifies the warranty period and conditions for Roper Whitney tools and machines.
Warranty Exclusions and Limitations
Lists exclusions from the warranty, including improper use, accidents, and non-Roper Whitney components.
Warranty Claim Procedure
Outlines the process for submitting warranty claims, including notice and return of parts.
Warranty Registration Requirements
Explains the necessity of returning the warranty registration card for coverage.
Safety Precautions
General Workplace Safety
Covers general workplace safety, attitude, and work habits for safe operation.
Operational Safety Guidelines
Details specific safety measures and warnings related to operating the bending brake.
Receiving and Installation
Receiving and Initial Inspection
Instructions for checking the bending brake for damage and verifying contents upon delivery.
Safe Unloading Procedures
Guidance on safely unloading the skidded brake, including warnings about its weight.
Unpacking Components
Steps for removing counterweights and arms from the skid, with safety warnings.
Site Preparation and Workspace
Requirements for the floor, workspace area, and moving the brake from the skid.
Brake Placement and Balancing
Procedure for lifting and placing the brake in its desired location, ensuring balance.
Brake Leveling Procedure
Method for leveling the brake using shims to ensure front-to-rear flatness.
Securing the Brake to the Floor
Instructions for securely anchoring the leveled brake to the floor using lag screws or bolts.
Counterweight Installation
Procedure for installing and adjusting counterweights for proper balance.
Setup and Adjustments
Setting Clamping Pressure
Steps to adjust clamping pressure for optimal material holding without slippage.
Adjusting for Material Thickness
Procedure for adjusting the brake to accommodate various material thicknesses.
Setup for Narrow or Offset Bends
Guidance on removing bending reinforcing angle and bar for specific bend types.
Setting the Bend Angle Stop
Method for adjusting the bend angle stop for multiple or precision bends.
Optional Rear Material Stops Setup
Instructions for installing and adjusting optional rear material stops for repeat operations.
Machine Operation
General Operating Instructions
General advice on operating the manual brake, capacity limits, and handling large sheets.
Clamping the Material
Procedure for inserting and clamping material using the upper beam and clamping levers.
Bending the Material
Steps for applying bending force with apron lift handles and handling long materials.
Bending Multiple Thicknesses
Advice on adjusting for multiple thicknesses and avoiding bends on hems/seams without adjustment.
Hemming Operations
Details on performing hemming operations, including traditional and alternative methods.
Periodic Maintenance
Lubricating Rotating Components
Guidance on lubricating rotating components like clamping lever and apron hinge assemblies weekly.
Lubricating Sliding Components
Instructions for weekly greasing of sliding components, including clamping pin bushings.
Lubricating Adjusting Nuts and Screws
Recommendations for lubricating tensioning screws and nuts with anti-seize compound.
Adjusting Clamping Collars
Procedure for adjusting clamping collars to ensure proper retention of clamping levers.
Maintenance Adjustments
Brake Crowning Adjustments
Procedure to adjust the crown on the beams when the machine does not bend properly.
Preloading Adjustment
Steps to adjust preloading for straight bending and uniform radius after crown adjustment.
Need help?
Do you have a question about the 1018 and is the answer not in the manual?
Questions and answers