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Table of Contents
Related Manuals for Roper Whitney RADIUS MASTER 911
Summary of Contents for Roper Whitney RADIUS MASTER 911
- Page 1 RADIUS MASTER MODEL 911 115 VAC CORNER RADIUS MACHINE OWNER’S MANUAL ROPER WHITNEY OF ROCKFORD, INC. 2833 HUFFMAN BLVD., ROCKFORD, ILLINOIS 61103-3990 * 815/962-3011 * FAX 815/962-2227 Website: www.roperwhitney.com * Email: info@roperwhitney.com Ver. 2.2 Rev. 10/27/03...
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Page 2: Table Of Contents
Radius Master Owners Manual TABLE OF CONTENTS Introduction Technical Support .......................... 1 Attention Boxes ..........................2 Safety Precautions Personal Safety ..........................4 Tool Safety ............................ 5 Work Area Safety .......................... 6 Machine Setup and Operation Safety .................... 7 Machine Operation and Maintenance System Function ........................... -
Page 3: Introduction
Radius Master Owners Manual INTRODUCTION This manual explains the principles and procedures needed to competently operate and maintain the Radius Master corner radius machines sold and serviced by the Roper Whitney of Rockford, Inc. WARNING POTENTIAL FOR INJURY OR DEATH... -
Page 4: Attention Boxes
Radius Master Owners Manual ATTENTION BOXES: Attention boxes are used to alert you to hazards which could result i harm to you, others, or the equipment; remind you of important information to be considered. The following are examples and explanations of attention boxes used in this manual. WARNING TYPE OF HAZARD A warning box is used to emphasize that a hazardous environment that could cause... -
Page 5: Safety Precautions
Radius Master Owners Manual SAFETY PRECAUTIONS Although the system has been designed with safety in mind and is equipped with numerous safety features, no amount of design and features can replace an informed, proficient, safety-conscious attitude on your part. This chapter describes various safety precautions which must be observed when operating, and maintaining your machine. -
Page 6: Personal Safety
Radius Master Owners Manual PERSONAL SAFETY Ensure that you know how to do the work in a correct, safe manner. Know the hazards associated with the work and how to protect yourself. If you are in any way uncertain about your job and the safe way to perform the work, ask your supervisor for instructions. -
Page 7: Tool Safety
Radius Master Owners Manual TOOL SAFETY Use the proper tool and equipment for the task. Inspect tools before each use to ensure that they are in proper working condition. Maintain tools in their proper working condition. Keep tools in their proper storage place when not in use. Remove all hand tools such as wrenches, hammers, and diagnostic equipment from the machine immediately after each use. -
Page 8: Work Area Safety
Radius Master Owners Manual WORK AREA SAFETY Keep the work area well lighted, clean, neat, and orderly. Oils, water, or debris on the floor can cause someone to slip and fall. Use only approved cleaning fluids. Deposit trash, refuse, debris, and other waste in the proper refuse container. Combustible material must be kept in metal containers provided for that purpose. -
Page 9: Machine Setup And Operation Safety
Radius Master Owners Manual MACHINE SETUP AND OPERATION SAFETY Read, understand, and follow all machine-mounted warning and instruction plates and signs. Make sure safety guards, shields, barriers, covers, and protective devices are in place, connected, and functional before operating the system. Visually and functionally inspect all tooling and system components before operating the equipment. -
Page 10: Machine Operation And Maintenance
Radius Master Owners Manual MACHINE OPERATION AND MAINTENANCE The model 911 Radius Master is a footswitch operated, air over oil, ready standing, corner radius machine. Although the standard choice of radii meet most requirements, optional die sets are available. The Radius Master is designed to be functional, simple, safe, and easy to maintain. -
Page 11: System Function
Radius Master Owners Manual SYSTEM FUNCTION Initially the die springs hold the die shoes open. When shop air is hooked to the machine it flows through the air valve and into the return side of the cylinder. This force helps return the die shoe to the ready (open) position at the conclusion of the machine cycle. -
Page 12: Setup
Radius Master Owners Manual SYSTEM OPERATION SETUP: Place the Radius Master in a well lit area that is free of debris and traffic hazards. 1. Uncrate the machine. 2. Plug the power cord into a standard 115 VAC outlet. 3. Connect the air supply to the inlet port on the right side of the machine. NOTE This machine requires 80-100 PSI, filtered, lubricated air. -
Page 13: Maintenance
Radius Master Owners Manual MAINTENANCE SCHEDULE: The Radius Master is designed to provide years of service with minimal maintenance. There are only two routine maintenance procedures required to ensure dependable performance. 1. Drain the air filter monthly. 2. Check and fill the hydraulic fluid semiannually with Mobil DTE 25. FILL PROCEDURE: A loss of power or erratic action of the upper head may indicate low hydraulic fluid. -
Page 14: Machine Hydraulics And Pneumatics
Radius Master Owners Manual MACHINE HYDRAULICS AND PNEUMATICS HYDRAULIC AND PNEUMATIC SCHEMATIC Note: Number’s refer to parts list on page 17. -
Page 15: Electrical Schematic & Wiring Diagram
Radius Master Owners Manual ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WIRING DIAGRAM NUMBERS REFER TO PARTS LIST ON PAGE 17... -
Page 16: Assembly Drawing
Radius Master Owners Manual ASSEMBLY DRAWING PART NUMBERS REFER TO PARTS LIST ON PAGE 17... -
Page 17: Hydraulic Fill & Parts Diagram
Radius Master Owners Manual HYDRAULIC FILL AND PARTS NUMBERS REFER TO PARTS LIST ON PAGE 17... -
Page 18: Die Assembly Drawing
Radius Master Owners Manual DIE ASSEMBLY DRAWING ITEM PART NUMBER DESCRIPTION 788320100 Upper Die Shoe 288940004 Lower Die Shoe Assembly 788160101 Guide Pin 688184593 Springs, Die Set 600063487 Roll Pin 688000494 Clamp Nut 788260103 Pin Insert Collar 611012177 Socket Head Cap Screw... -
Page 19: Parts List
Radius Master Owners Manual PARTS LIST ITEM PART NO. DESCRIPTION 688346187 Decal, Warning 350700293 Blade, Lower 350700294 Blade, Upper 788060076 Cabinet Assembly 788140070 Door, Rear Panel 688000475 Guard (Lexan) 788000060 Chip Ramp L.H. 788000061 Chip Ramp R.H. 688346620 Label “On-Off” 788090079 Table 600346160... - Page 20 Radius Master Owners Manual PARTS LIST ITEM PART NO. DESCRIPTION 611012065 Screw, Socket Head Cap #10-24 x 2 1/4 669021155 Plug, Hex Head 1/2 NPT 669021219 Coupling, Pipe 1/2 NPT 669021220 Tee, Pipe 1/2 NPT 669021221 Nipple 1/2 NPT x 2 1/2 669021222 Nipple 1/2 NPT x 2.0 660000321...
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