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Related Manuals for Roper Whitney PX810
Summary of Contents for Roper Whitney PX810
- Page 1 Model PX810 Performance “R” MODEL PX810 MECHANICAL SHEAR OPERATION, PARTS & MAINTENANCE MANUAL Model: Purchased From: Serial #: Date Received: An American Tradition Since 1910 Roper Whitney / 2833 Huffman Blvd. / Rockford, IL 61103 / 815-962-3011 / Fax 815-962-2227 www.roperwhitney.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS SUBJECT PAGE NUMBERS SHEAR SPECIFICATIONS………………………………………….3 WARRANTY INFORMATION……………………………….. ……...3 SAFETY LABELING AND INSTUCTIONS…………………………4-7 INSTALLATION……………………………………………………….8 OPERATING INSTRUCTIONS……………………………………...9-10 BLADE CLEARANCE/ADJUSTMENT…………………………….. 11 BLADE ROTATION/REPLACING…………………………………. 11-12 BACKGAUGE INFORMATION…………………………………….. 13 HOLDDOWN INFORMATION……………………………………… 13 SHEET SUPPORT SYSTEM INFORMATION…………………… 14 MAINTENANCE………………………………………………. …….. 14-15 PARTS VIEW AND DESCRIPTIONS……………………………...16-27 ELECTRICAL DIAGRAM AND PARTS LIST……………………. -
Page 3: Shear Specifications
7500 lbs. 3 YEAR LIMITED WARRANTY Roper Whitney (“Manufacturer”) warrants, commencing with the date of shipment to first end-user (“Customer”) and for a period of thirty-six (36) months thereafter, all machinery and parts manufactured by Manufacturer to be free of defects in workmanship and material. This warranty remains in force for the above time period only if all of Manufacturer’s operational procedures are followed and recommended maintenance is... -
Page 4: Safety Labeling And Instuctions
Please verify that the following safety decals are attached to the PX Shear. If you do not locate all of the decals, please contact Roper Whitney to replace any missing or unreadable safety labels. NEVER operate this machine without the proper safety labeling. - Page 7 SAFETY INSTRUCTIONS Do not operate service or perform maintenance prior to reading and understanding the instruction manual. Become familiar with and understand the hazards and limitations of your shear. Wear approved eye protection and protective footwear while operating the machine. Be certain this machine is properly wired and grounded to conform to the National Electric Code.
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Page 8: Installation
CAUTION: The PX810 shear weighs approximately 7,500 lbs. net. Be sure to verify the maximum load permissible for a given chain or sling. Locate the machine in a well lighted area on a solid level floor. Use lag screws or bolts with expandable shields or similar holding devices through the mounting holes on each of the unit’s... -
Page 9: Operating Instructions
PX Control Box Overlay... - Page 10 PX810 SHEAR CONTROL PANEL OPERATION Please refer to the previous page which shows the 4 functions of the control panel box on your PX810 Shear 1. On/Off Push/Pull Switch. This switch is located on the upper left corner of the box. It is labeled 1.on the previous page.
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Page 11: Blade Clearance/Adjustment
BLADE CLEARANCE The blade clearance on the PX810 was set at the factory to .003 in. on the ends of the blades with a .002 gap in the center of the machine. At this setting, your shear should provide satisfactory results over a broad range of materials and thickness. However, when shearing lighter gauge materials a tighter blade gap may be desired. - Page 12 REPLACING/ROTATING BLADES The blades on the PX Series shears are four edged blades constructed of high carbon, high chromium tool steel. Top and bottom blades are interchangeable. Upon utilizing all four edges of you blades, you may return the blades to the factory for re-sharpening or to a qualified blade re- sharpener, such as a blade manufacturer.
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Page 13: Backgauge Information
BACKGAUGE INFORMATION The PX shear is fitted with a front operated back gauge as standard equipment. The gauge was installed and calibrated at the factory and shipped intact mounted on the shear. Inspect the gauge carefully to determine any possible movement or damage in transit. The gauge has 30 inches of travel. -
Page 14: Sheet Support System Information
SHEET SUPPORT SYSTEM a. Single Stroke: When the foot pedal is activated, the sheet support will drop down and remain down until the cycle is complete and then return to the up position. b. Continuous Stroke: When the foot pedal is activated, the sheet support will drop down and stay down as long as the foot pedal is activated. -
Page 16: Parts View And Descriptions
PX Machine PARTS View... - Page 17 MODEL PX810 PARTS LIST ITEM# PX PART# DESCRIPTION QTY. 810001 CUTTER HEAD 81002L GIBB PLATE LEFT 81002R GIBB PLATE RIGHT 810003 BLADE TOP & BOTTOM 810004 SET SCREW, ROD MOUNTING 810005 BOLT, BLADE MOUNTING 810006 LOCK WASHER, BLADE 810007 DOWEL PIN, GIBB PLATE...
- Page 18 MODEL PX810 PARTS LIST Continued ITEM# PX PART# DESCRIPTION QTY. 810041 ELECTRIC CONTROL BOX 810042 SWITCH, FORWARD REVERSE 810043 BOLT, TABLE MUNTING, TOP 810044 BOLT, MATERIAL GUIDE BAR MOUNTING 810045 MATERIAL GUIDE BAR 810046 SCREW, SCALE MOUNTING, TABLE 810047 SCALE, TOP...
- Page 19 PX 2x Back gauge Crank Assembly...
- Page 20 PX 2x Back Assembly gauge Crank Parts List ITEM# PX PART# DESCRIPTION QTY. 20083 THRUST WASHER 20085 LOCK WASHER, BOLT, SPROCKET MOUNTING 20086 SPACER RING, SPROCKET MOUNTING 20087 BEARING, SPROCKET MOUNTING 20088 SPROCKET 20089 CHAIN 20102 BOLT, SPROCKET AND SPACER BLOCK MOUNTING 20103 FLAT WASHER, BOLT, SPROCKET SPACER BLOCK 20139...
- Page 21 PX 2x Back gauge Pointer Assembly PX 2x Back gauge Pointer Assembly Parts List ITEM# PX PART# DESCRIPTION QTY. 20136 COVER, SCALE POINTER ASSEMBLY 137A 2137A SCALE, INCH/METRIC 30 ICHES 20138 SCREW, SCALE BRACKET AND COVER MOUNTING 3 20139 LOCK WASHER, SCREW, SCALE BRACKET 20140 BRACKET, SCALE MOUNTING 20141...
- Page 22 PX 2x Back gauge Pointer Assembly Parts List ITEM# PX PART# DESCRIPTION QTY. 20160 NUT, SET SCREW, POINTER BLOCK 20161 CLAMP, CHAIN LOCK, POINTER BLOCK 20162 BOLT, CLAMP MOUNTING, POINTER BLOCK 20163 BEARING, POINTER BLOCK 20164 SCREW, POINTER MOUNTING 20165 POINTER, SCALE PX 2x Back gauge Drive Assembly Parts List ITEM#...
- Page 23 PX 2x Back gauge Assembly Drive...
- Page 24 PX 2x Back gauge Arm Assembly PX 2x Back gauge Arm Assembly Parts List ITEM# PX PART# DESCRIPTION QTY. 20094 SET SCREW, SHAFT MOUNTING 20095 SUPPORT BLOCK, FRONT 20096 SET SCREW, SUPPORT BLOCK MOUNTING 20097 SUPPORT ROD 20098 SUPPORT BLOCK, REAR 20099 BOLT, REAR SUPPORT BLOCK ADJUSTING 20100...
- Page 25 PX Four Foot Squaring Arm PX Four Foot Squaring Arm Parts List ITEM# PX PART# DESCRIPTION QTY. 40005 BOLT, TABLE, SQUARING ARM MOUNTING 40006 LOCK WASHER, BOLT, TABLE SQ ARM MOUNTING 2 40046 SET SCREW, SCALE 40181 NUT, LOCK HANDLE, BLOCK SQ ARM 40185 RATCHET STUD, LOCK HANDLE, BLOCK SQ ARM 40186...
- Page 26 PX Front Return Sheet Support System PX Front Return Sheet Support System ITEM# PX PART# DESCRIPTION QTY. FS10195 SUPPORT BRACKET, FRONT RETURN, SYSTEM 195A FS10195A SUPPORT BRACKET, FRONT RETURN, SYSTEM FS10197 LOCK WASHER, BRACKET MOUNTING FS10198 SCREW, BRACKET MOUNTING FS10199 WASHER, RACK MOUNTING FS10200 TEFLON WASHER, RACK MOUNTING...
- Page 27 PX Rear Sheet Support System PX Rear Sheet Support System Parts List ITEM# PX PART# DESCRIPTION QTY. RS5197 SCREW, BRACKET MOUNTING RS5198 LOCK WASHER, BRACKET MOUNTING RS5199 WASHER, RACK MOUNTING RS5200 TEFLON WASHER, RACK MOUNTING RS5201 STRIPPER BOLT, RACK MOUNTING RS5202 BRACKET, AIR CYLINDER MOUNTING RS5203...
- Page 29 Motors and Brakemotors OPERATING INSTRUCTIONS 09 793 67 US Type BM (G) Brakes ≥ 230000 ohms = value of at least 1000 x V (e.g. at V = 230VAC: R insul 0.23M ohms). If the measured value is smaller, the motor should be dried Every SEW-Eurodrive motor is thoroughly tested, checked, and properly before use (for example, with hot air up to a maximum of 90°C or by re- packed prior to shipment.
- Page 30 Brake Coil Resistance Motor Frame DT71-80 DT80 DT90-100 DT100 DV112-132S DV132M-160M DV160L-225 Brake Size BM(G)05 BM(G)1 BM(G)2 BM(G)4 BM(G)8 BM15 BM30/31/32/62 Brake Torque (lb-ft) 0.89 - 3.7 4.4 - 7.4 3.7 - 14.8 17.7 - 29.5 7.00 - 55.3 18.4 - 110.6 36.9 - 442.5 (Ω) BRAKE VOLTAGE...
- Page 31 There are specific instances when the brake voltage can be tapped from the motor's terminal block. The advantage of brake systems wired in this way is when power is applied to the motor, the brake releases, (requiring no additional brake supply power wiring). The brake can be wired to the motor terminal block under the following conditions: a single speed motor;...
- Page 32 At the motor, measure the line voltage, line current and motor resis- A properly adjusted brake air gap is critical for correct operation. The fol- tance of all three phases. lowing table indicates the required air gap measurement. If all three phases read a similar current value the following condi- tions may exist: Motor Size Brake Size...
- Page 33 BM(G) Brake Cross Section and Exploded Views (1) Brake end shield (16) Dowel pin (2) Rubber sealing collar (17) Fan (3) Braking springs (18) N/A (4) Hand release lever (19) Brake adjustment nut (5) Releasing screw (20) Retaining stud (6) Closing plate (21) Brake coil body (7) Release arm (22) Stationary disc...
- Page 34 Troubleshooting Chart PROBLEM CAUSE REMEDY Motor not connected for proper supply Check connection diagram on conduit box voltage cover and correct the wiring. Supply voltage varies outside the allow- able tolerance causing an undervoltage or Assure correct supply voltage. overvoltage condition. Insufficient cooling air volume due to: Increase air flow: a.
- Page 35 OPERATING INSTRUCTIONS Gearmotors and Gear Reducers 01 805 52 US GENERAL SHAFT MOUNTED REDUCERS These operationg instructions are intended to help you install and SEW-Eurodrive supplies the recommended hollowshaft mount- operate the drive. For trouble free service, proper installation and ing paste with every hollowshaft reducer.
- Page 36 LUBRICANTS LUBRICATION SCHEDULE FOR SEW-EURODRIVE GEAR UNITS Gear Ambient air Reducer Lubrication temperature Viscosity Mobil CHEVRON Shell Texaco Kluber Type Type range °F Grade Oil Co. Oil Co. Oil Co. Oil Co. Oil Co. Oil Co. Chevron Non-Leaded Mobilgear Shell Omala BP Energol Kluberoil VG220...
- Page 37 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters RX57 0.16 0.21 0.34 0.34 0.24 0.24 RX67 0.21 0.21 0.45 0.50...
- Page 38 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.16 0.21 0.18 0.18 0.16 0.16 0.26 0.32 0.18 0.32 0.26 0.29...
- Page 39 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.13 0.26 0.26 0.34 0.26 0.26 0.21 0.34 0.40 0.53 0.42 0.42...
- Page 40 LUBRICANTS The approximate lubricant in US gallons and liters per mounting position is as follows: Mounting Position Gear Unit Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters Gallons Liters 0.07 0.25 0.11 0.13 0.16 0.11 0.11 0.18 0.09 0.35 0.21 0.29...
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