Table of Contents
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AUTOMATIC BAR FEEDER
EN
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
BOSS 332-545 E - 552 HD
BOSS 332r-545r E - 552r HD
MANUAL FOR USE AND MAINTENANCE
Rel. 2
Date
S/N
COMPILER:
ON APPROVAL:
ATTACHMENTS LIST
30/01/2010
Cod.
Bosi Andrea
Ghinassi Andrea
346005410
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Table of Contents
Related Manuals for IEMCA BOSS 552
Summarization of Contents
General Information
Warranty Conditions
Details the warranty terms and conditions for the bar feeder, including installation requirements.
Manufacturer and Bar Feeder Identification
Provides information on identifying the manufacturer and the specific bar feeder model and serial number.
Technical Information
Bar Feeder General Description
An overview of the BOSS automatic bar feeder's design, function, and suitability for different lathes.
Safety Devices
Details the various safety devices incorporated into the bar feeder for operator protection.
Technical Data
Presents key technical specifications, dimensions, and performance data for the bar feeder models.
Safety Procedures
General Safety Regulations
Outlines fundamental safety rules and precautions for operating and maintaining the bar feeder.
Handling and Installation Safety
Provides safety guidelines for handling, lifting, and installing the bar feeder correctly.
Handling and Installation
Installation Area Features
Specifies requirements for the installation area, including floor stability and space considerations.
Bar Feeder Without Axial Displacement Device - Installation
Step-by-step instructions for installing the bar feeder without the axial displacement feature.
Bar Feeder With Axial Displacement Device - Installation
Detailed procedures for installing the bar feeder model equipped with an axial displacement device.
Adjustments and Setting-Up
Setup According to the Bar to be Machined
Guidance on configuring the bar feeder based on the specific bar diameter and machining requirements.
Guide Channels, Half Bushes, Bar Pusher and Collet - Replacement
Procedure for replacing essential components like guide channels, bar pushers, and collets.
Bar Pusher Replacement Procedure
Step-by-step instructions for safely replacing the bar pusher component.
Use and Operation
Keyboard Control Description
Detailed explanation of the handheld keyboard controls and their functions for operating the bar feeder.
Bars to be Machined - Features and Preparation
Information on bar preparation, straightness, and suitability for optimal bar feeder performance.
Bar Feeder Set-up and Automatic Cycle Start
Procedure for initial setup, parameterization, and starting the automatic operation cycle.
Bar Feeder Maintenance
Maintenance – General Rules
Essential general rules and safety precautions for performing maintenance on the bar feeder.
Scheduled Maintenance
A schedule outlining routine maintenance tasks and their recommended frequencies.
Troubles - Causes - Cures
General Failures
Troubleshooting guide for common general failures, listing causes and potential solutions.
Part Replacement
Feeding Chain – Replacement
Instructions and recommendations for replacing the feeding chain, often requiring specialized service.
Recommended Spare Parts
List of commonly worn or breakable parts recommended for stocking as spare parts.
Guide Channels - Bar Pusher - Revolving Tips
Table
Reference table for selecting appropriate guide channels and bar pushers based on bar diameter.
Revolving Tips ØGR 10÷27 - Table
Specifications and part numbers for revolving tips compatible with ØGR 10-27 guide channels.
Collets
Hexagonal Bars (millimetres) - Table
Table for determining the correct collet internal diameter for hexagonal bars measured in millimeters.
Square Bars (millimetres) - Table
Table for selecting collets based on the internal diameter required for square bars in millimeters.
Ejectors - Guide channels Ø>32 - Table
Specifications and part numbers for ejectors used with guide channels having diameters greater than 32 mm.
Collet for Bars - Table
A table listing collets for various bar diameters and their corresponding specifications.
Collet for Bars - Table
Reference table for selecting collets for bars, detailing diameters and compatibility.
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