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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
U P
C
C
®
Model 103 is not
IAPMO approved.
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before
using. Do Not remove the test plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before attempting
the installation. These materials should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To help reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must
be installed and protected by a ground fault circuit interrupter
(GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from
plug. If pump is wired direct, a GFCI must be installed in the
control box. (SEE WARNING BELOW)
2. Make certain that the ground fault interrupter protected
receptacle or control box is within reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension
cords that are too long or too light do not deliver sufficient
voltage to the pump motor. But more important, they could
present a safety hazard if the insulation were to become
damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped
with fuses or circuit breakers of proper capacity. A separate
branch circuit, sized according to the National Electrical Code
for the current shown on the pump name plate is recommended.
4. TESTING FOR GROUND. As a safety measure, each electrical
outlet should be checked for ground using an Underwriters
Laboratory Listed circuit analyzer which will indicate if the
power, neutral and ground wires are correctly connected to
your outlet. If they are not, call a qualified licensed electrician.
5. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. If
pump is wired direct, de-energize the circuit at the control
box. Grounded pumps are supplied with a 3-prong grounded
plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE
THE GROUND PIN. To reduce the risk of electrical shock,
a properly grounded receptacle or control box of grounding
type must be installed and protected by a ground fault circuit
interrupter (GFCI) in accordance with national electrical code
and applicable local codes.
6. Installation and checking of electrical circuits and hardware
should only be performed by a qualified licensed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON
100 /101/102/103 SYSTEMS
®
INSTALLATION INSTRUCTIONS
PREINSTALLATION CHECKLIST
© Copyright 2013 Zoeller Co. All rights reserved.
®
SEE BELOW FOR LIST OF CAUTIONS
1. Check to be sure your power source is adequate to handle
the amperage requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vented. Do not use an
automatic plumbing vent device. Toilet will not flush.
3. Maximum continuous operating temperature for models 100
and 102 must not exceed 130°F (54°C). Maximum continuous
operating temperature for model 101 must not exceed 110°F
(43°C).
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized
Service Station only. (Consult factory.)
2. NOTE: Recommended for installations up to 13' (Models
100/101) and 16' (Model 102) total dynamic head. Consult
factory if installation is above 15' vertical height in 2" pipe.
Sewage Pumps WM266, WM264 and WM211 are designed
for use in Qwik Jon
use in any other application.
3. Do not use wax seal having flange that extends into tank; it
may cause clogging. If a floor is installed over the tank, use
a Zoeller designed floor flange extender seal kit (Included).
4. For installation below the original floor line, consult Factory.
NOTE: Pumps with the "UL" mark and pumps with the "US"
mark are tested to UL Standard UL778. CSA Certified pumps
are certified to CSA Standard C22.2 No.108.
visit our web site:
www.zoeller.com
MODEL NO. _____________
DATE CODE: ____________
DATE INSTALLED: _______
CAUTION
NOTES
units only. They are not designed for
®
REfER TO WARRANTy ON pAgE 2.
SECTION: 6.10.067
FM1469
0413
Supersedes
1209
Patent No. 5,038,418

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Summarization of Contents

Product Overview and Safety
Pre-Installation Checklist
Initial inspection of materials and careful reading of literature before installation.
Safety Warnings and Cautions
Critical safety guidelines related to electrical shock, operation, and environmental factors.
Important Installation Notes
Key operational notes and recommendations for a successful installation.
Warranty and Installation Guidance
Limited Warranty Details
Information on product warranty coverage, exclusions, and limitations.
Installation Best Practices
Helpful hints and essential do's and don'ts for proper installation.
Technical Specifications
Performance Characteristics
Graphs and tables detailing pump performance under various head and flow conditions.
Dimensional Data
Diagrams and measurements of the pump unit for installation planning.
Installation Steps: Location, Orientation, and Support
Step 1: Location Selection and Leveling
Guidelines for selecting a location and leveling the tank to ensure proper installation.
Step 2: Toilet Orientation
Determining the correct orientation for toilet placement on the tank.
Step 3: Cast Iron Support Installation
Instructions for drilling, gasket preparation, and mounting the cast iron support.
Installation Steps: Pump and Float Switch
Step 4: Float Switch Assembly
Assembly of the float switch components for models 100 & 102.
Step 5: Pump and Float Switch Installation
Installing the pump and float switch into the tank.
Step 6: Pump Operation Testing
Procedure for testing the pump's functionality after installation.
Installation Step: Lid and Plumbing
Step 7: Lid and Associated Plumbing
Instructions for installing the lid and connecting associated plumbing components.
Installation Steps: Toilet and Fixtures
Step 8: Toilet Installation
Procedures for installing the toilet, with or without subflooring.
Step 9: Additional Fixture Installation
Guidance on drilling and installing additional fixtures into the pump chamber.
Installation of Additional Fixtures (Continued)
Typical Installation with Raised Fixtures
Diagrams for typical installation with raised tub, lavatory, vent, and discharge.
Alternate Installation with Special Floor Mounted Fixtures
Diagrams for alternate installation with special floor mounted fixtures.
Installation of Additional Fixtures (Continued, Part 2)
Alternate Raised Fixture Installation
Diagrams for alternate installation with raised tub, lavatory, vent, and discharge.
Alternate Floor Mounted Fixture Installation
Diagrams for alternate floor mounted fixture installation with vent and discharge.
Typical Piping Configurations
Piping Setup Guidelines
Illustrations and notes on typical vent and discharge piping configurations.
Replacement Parts
Model Specific Replacement Parts
List of replacement parts for models 100, 101, 102, and 103 with part numbers.
Troubleshooting and Spotting Template
Troubleshooting Common Issues
Table of common pump problems, possible causes, and recommended remedies.
Spotting Template for Hole Cutting
Template and instructions for accurately cutting holes for pipe installation.

Table of Contents

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