Zoeller SHARK 820 Series Owner's Manual

Zoeller SHARK 820 Series Owner's Manual

Submersible grinder units

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Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
MODELS 818, 819 & 820 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of the Zoeller submersible
grinder pump. Since 1939, the name Zoeller
standard for submersible dewatering and sewage pumps. The same
high quality workmanship and easy maintenance design has been
incorporated into this line of heavy-duty submersible grinder pumps.
This Zoeller
pump will provide years of trouble-free service when
®
installed according to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid
in the ownership of a Zoeller

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Preinstallation Checklist .............................................................. 3
General Information ..................................................................... 4
Pump Wiring Instructions ............................................................ 5
Typical Indoor Prepackaged System .......................................... 6
Indoor Prepackaged Installation Instructions ........................... 7
Typical Outdoor Prepackaged System ....................................... 8
Operation ..................................................................................... 10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................ 12
Owner's Information
Model Number: ______________ Date Code: _______________
 Automatic
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
OWNER'S MANUAL
has represented the
®
submersible wastewater product.
®
Nonautomatic
Field Assembled System
© Copyright 2017 Zoeller
Please read and review this manual before installing the
product. Follow the steps in this manual for a proper start-up.
Many items contained within, when followed correctly, will not
only ensure a long and problem-free life for the pump, but also
save time and money during installation. For replacement parts
lists, please reference FM2993 for 818 series, FM2995 for 819
series, and FM1531 for 820 series. Should further assistance
be necessary please call our Product Support Department at
1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US"
MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED
PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
FM2167
0917
Supersedes
0117
Visit our web site:
zoellerpumps.com
U.S. Patent No.
8,562,287
®

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Summary of Contents for Zoeller SHARK 820 Series

  • Page 1: Table Of Contents

    U.S. Patent No. 8,562,287 ® MODELS 818, 819 & 820 SUBMERSIBLE GRINDER UNITS Congratulations on the purchase of the Zoeller submersible Please read and review this manual before installing the grinder pump. Since 1939, the name Zoeller has represented the product.
  • Page 2: Limited Warranty

    840 w/o Reversing Control 4,000 840 w/ Reversing Control 6,000 4,000 4,000 *Zoeller Company does not recommend a simplex station on anything over two homes in order to maintain continuous service during unusual conditions. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 3: Preinstallation Checklist

    1. Make sure pump connection contains a ground terminal. The power cord 1. Make sure the power source is capable of handling the electrical on all Zoeller Grinder Pumps contains a green conductor for grounding to requirements of the grinder pump, as indicated on the nameplate.
  • Page 4: General Information

    P/N 10-2350, is available from Zoeller Company. 4. Automatic reset thermal overload protection is integral on 4. When installing a pump with a check valve, or a rail single phase motors.
  • Page 5: Pump Wiring Instructions

    RELAY RELAY CAPACITOR CAPACITOR FLOAT BLUE BLUE YELLOW YELLOW BLUE YELLOW BLUE YELLOW BLUE YELLOW MOTOR (WHITE) (BLACK) (WHITE) (BROWN) (BLACK) (BROWN) MOTOR MOTOR O.L. O.L. START START 010415 010443 006848 © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 6: Typical Indoor Prepackaged System

    CAST IRON ADAPTERS 4" RUBBER INLET PIPE SEAL (FIELD INSTALLED) 1 1/4" X 32" GALVANIZED PIPE 36" 1 1/4" X 12" GALVANIZED PIPE ALARM SINGLE PHASE,2HP AUTOMATIC GRINDER PUMP SK1691B 24" NOMINAL © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 7: Indoor Prepackaged Installation Instructions

    3. Remove the unit from the packing. Indoor prepackaged sys- 7. Set the basin in the hole and connect the 4” inlet pipe to the tems are preassembled at the Zoeller Company and require inlet hub using the rubber insert. If using a cast iron hub, a minimum of field assembly work.
  • Page 8: Typical Outdoor Prepackaged System

    FIBERGLASS AFD SK3110 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor systems 8. PVC or HDPE discharge piping is connected to the 2” threaded are preassembled at the Zoeller Company and require a minimum fitting located in the basin sidewall. Support discharge piping with of field assembly work.
  • Page 10: Operation

    Operation GENERAL • Pump power cables and control floats properly installed and Zoeller pumps are lubricated and tested at the factory prior to voltage verified. shipment and require minimum pre-start-up maintenance. • Conduit connections to panel and junction box are properly sealed.
  • Page 11: Cutter Maintenance

    ® Grind the Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.001" T.I.R. Gap must be between 0.007" and 0.012" on these parts. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 12: Service Checklist

    If the above checklist does not uncover the problem, consult the factory. Do not attempt to service or otherwise disassemble pump. Service must be performed by Zoeller Authorized Service Stations. Go to www.zoellerpumps.com/servicestations to find the Authorized Service Station in your area.

Table of Contents