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Hatz Diesel Manuals
Engine
3H50TICD
Assembly instructions manual
Hatz Diesel 3H50TICD Assembly Instructions Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
General Information
1 Safety
General Information
Intended Use
Machine User or Machine Manufacturer Obligations
Representation of Safety Notes
Meaning of Safety Symbols
Safety Notes
Operational Safety
Machine-Specific Safety Instructions for Operation
Machine-Specific Safety Instructions for Maintenance Work
Electrical Equipment
Labels
2 General Information about the H50 Engine
Technical Data
Engine Information and Filling Quantities
Engine Specifications
Weights (Without Operating Fluids)
Engine Type Plate
Power Data H50
Engine Design
Fan2Flywheel (F2F) TIC
Fan2Flywheel TICD
Openpowerunit (OPU) TIC
Silentpack TI/TIC
3 Transport
Transport Conditions
Transport Damage
Transport Safety
Temporary Stoppage
Packaging
4 Assembly Instructions
Assembly Notes - General Information
Engine Suspension, Installation
Engine Brackets
Standard
For Hydraulic Power Take off
Openpowerunit (OPU)
Rigid Engine Suspension
Flexible Engine Mounting
Vibration Damper
Uniform Bearing Load
Energy Balance
Installation of Engines under a Cowling
Engine Cooling
General: Attachment of the Water Cooler
Installation under a Cowling
Cooling Water Hoses
Installation in Combination with a Cab Heater
The Thermostat
Coolant
Engine Radiator
Water Circuit Piping
Expansion Tank
Positioning of the Expansion Tank
Overview of Expansion Tanks
Expansion Tank Tubing
Piping of the Cab Heater
Fuel System
Fuel
Fuel Specifications
Fuel Schematic with Prefilter, Water Separator and Feed Pump
Electrical Fuel Feed Pump
Fuel Filtration
Main Fuel Filter
Fuel Prefilter
Fuel Tank
Exhaust Gas System
Mass Flow Rate H50TIC [M³/H]
Permissible Exhaust Gas Back Pressure
Recommended Dimensioning of the Exhaust Gas System
Exhaust Gas Piping Downstream of Exhaust Gas Aftertreatment
Silencer TI
DOC Mounted on the Engine Side
DOC Separated
Silencer TIC/TICD
Diesel Particulate Filter (DPF)
Intake and Combustion Air System
Schematic
Air Filter Selection, Dimensioning and Intake Section
Air Filter Installation above the Engine TI/TIC/TICD
Tilted Positions of the Air Filter
Intake Section
Design of the Combustion Air Line/Intake Negative Pressure
Possible Connection Options
Lubricating Oil
Filling Quantities
Lubricating Oil System
Oil Service Points
Oil Filter Mounting Options
Continuous Skewed Positions
Continuous Skewed Positions F2F
Continuous Skewed Positions OPU
55° Tilting Positions, Special Package
Installation of Crankcase Ventilation (Provent) 55° Tilt Positions
5 Engine Specifications
Fan-To-Flywheel (F2F)
Open Power Unit (OPU)
Combination Cooler with Integrated Expansion Tank
Checking the Coolant Level
6 Electrical System
Engine Control
Control Unit
Control Unit Setup
Connections
Control Unit Installation
Diagnostics Tool
Flash Codes EDC17 CV54
CAN Message List
Engine Monitoring (Engine Control and Sensor System)
Actuators (Speed Adjustment), Display Instruments
Resetting the Service Interval
Ttcan
Tmcan
IFM Panel
CAN Command
Start/Stop Control by Means of ECU - Danger Avoidance
Danger Avoidance Measures in Moving Applications (Vehicles)
Measures for Danger Avoidance in Non-Self-Propelled Applications
Battery Sizes
Battery Recommendations
Installation Location
Starter
Possible Starter Mounting Positions
Dimensioning of the Cables between the Starter and Battery
Alternator
Charge Curve 12V
Charge Curve 24V
Hatz Terminal Designation CV54
Cabling
Cabling of "Fan 2 Flywheel (F2F)" CV54
Cabling of "Fan 2 Flywheel (F2F)" C81
Cabling of "Open Power Unit (OPU)" CV54
Cabling of "Open Power Unit (OPU)" C81
Pin Assignment/Cabling by Customer
7 Power Take off
Main Take off (Flywheel Side)
Combined Flywheel 6.5"/8" with Connecting Housing/10 Inch Flywheel
Connecting Housing with Outside Bearing
Power Take off
Not Separable
Belt Drives
Hydraulic Pumps on the Main Take off
Couplings
Power Take off
Hydraulic Power Take off
Hydraulic Pump Power Take-Off
A/C Compressor
8 General Limits of Use
Cold Start Capability
Maximum Permissible Speed in Coasting Overrun
Block Heater
9 Contact Protection for Machine Safety
Hot Surfaces and Rotating Parts
Contact Protection
10 Maintenance
Accessibility of Service Points
Maintenance Intervals
11 Engine Preservation
12 Test of the Engine Installation (Checklist)
Assembly Note
Initial Startup
Testing of Engine Choice and Engine Environment
Testing of Engine Equipment
Testing of Accessibility to Operating and Service Points
The Installation Approval
Prerequisite for Carrying out the Installation Inspection
13 Functional Safety
Speed Adjustment
Fault Compensation Reactions
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ASSEMBLY
INSTRUCTIONS
H50
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