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JLG Manuals
Lifting Systems
4013PS
Operation & safety manual
JLG 4013PS Operation & Safety Manual
Platforms
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Contents
Table of Contents
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Table of Contents
Read this First
Operator Qualifications
Modifications
Other Publications Available
Table of Contents
Table of Contents
Section 1 - General Safety Practices
Hazard Classification System
Safety Alert System and Safety Signal Words
General Precautions
Operation Safety
Electrical Hazards
Tip over Hazard
Load Falling Hazard
Lifting Personnel
Pinch Points and Crush Hazards
Fall Hazard
Chemical Hazards
Section 2 - Pre-Operation and Inspection
Pre-Operation Check and Inspection
Safety Decals
Console
Fixed Platform
Extendable Platform
Walk-Around Inspection
Operational Check
Platform Gate
Lanyard Anchorage Points
Platform Extension (if Equipped)
Section 3 - Controls and Indicators
General
Controls
Indicator Panel
Boom Joystick
Table of Contents
Section 4 - Operation
Preparing Machine for Platform Operation
Platform Operation
Starting the Engine
Normal Engine Operation
Control Operation
Shut-Down Procedure
Loading and Securing for Transport
Section 5 - Platform
Approved Platforms
Unapproved Platforms
Telehandler/Platform Capacity
Platform Installation
Section 6 - Emergency Procedures
Emergency Operation
Operator Unable to Control Machine
Platform or Boom Caught Overhead
Emergency Lowering of Boom
Cab Auxiliary Power System
Platform Auxiliary Power System
Incident Notification
Section 7 - Lubrication and Maintenance
Introduction
Clothing and Safety Gear
General Maintenance Instructions
Service and Maintenance Schedules
10, 50 & 1000 Hour Maintenance Schedule
Operator Maintenance Instructions
Fuel System
Tires
Battery
Section 8 - Additional Checks
General
Auxiliary Power System
Section 9 - Specifications
Product Specifications
Performance
Dimensions
Supplemental Information
Index
Inspection, Maintenance and Repair Log
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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
Platforms for
3513PS,
4013PS,
4014PS,
4017PS
31200345
Revised
July 15, 2016
An Oshkosh Corporation Company
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Summarization of Contents
Section 1 - General Safety Practices
Hazard Classification System and Safety Signals
Explains DANGER, WARNING, CAUTION signal words and their meanings.
General Safety Precautions
Lists general safety rules for operating the machine.
Electrical Hazards and Approach Distances
Details electrical safety precautions and minimum approach distances.
Tip Over Hazard Prevention
Outlines risks and precautions to prevent machine tip-over.
Load Falling Hazard Mitigation
Describes hazards associated with loads falling from the platform.
Lifting Personnel Safety Guidelines
Provides safety guidelines for lifting and working with personnel in the platform.
Pinch Point and Crush Hazard Avoidance
Warns about pinch points and crush hazards and how to avoid them.
Fall Hazard Prevention Measures
Details safety measures to prevent falls from the platform.
Chemical Hazards and Precautions
Covers safety precautions related to exhaust fumes, fuels, and hydraulic fluids.
Section 2 - Pre-Operation and Inspection
Pre-Operation Check and Inspection Procedure
Outlines the steps for conducting a pre-operation check and inspection.
Safety Decals Importance and Placement
Explains the importance of ensuring safety decals are legible and in place.
Fixed Platform Safety Decals
Details safety decals specific to the fixed platform configuration.
Extendable Platform Safety Decals
Details safety decals specific to the extendable platform configuration.
Walk-Around Inspection Checklist
Details the procedure for performing a walk-around inspection of the machine.
Operational Check Procedure
Explains how to perform an operational check of the machine's functions.
Platform Gate Operation and Security
Describes how to operate and ensure the platform gate is properly secured.
Lanyard Anchorage Point Usage
Specifies how to properly attach lanyards to anchorage points on the platform.
Extendable Platform Extension Procedure
Provides instructions for extending and retracting an extendable platform.
Section 3 - Controls and Indicators
General Controls Information
Provides general information on understanding control functions.
Machine Controls Overview
Details the various controls available on the machine's platform.
Indicator Panel Functions and Indicators
Explains the function of each indicator light and gauge on the panel.
Section 4 - Operation
Preparing Machine for Platform Operation
Steps to prepare the machine from the cab before transferring power to the platform.
Platform Operation and Engine Handling
Covers starting the engine and normal engine operation procedures.
Control Operation and Shutdown Procedures
Explains how to operate controls, overload warnings, and shutdown procedures.
Loading and Securing for Transport
Instructions for loading and securing the platform for transportation.
Section 5 - Platform
Approved and Unapproved Platforms
Guidelines for platform approval and risks of unapproved platforms.
Telehandler and Platform Capacity
How to determine the maximum capacity of the telehandler and platform.
Platform Installation Procedure
Step-by-step instructions for installing the platform securely.
Section 6 - Emergency Procedures
Emergency Operation Procedures
Procedures for operating the machine in emergency situations.
Emergency Boom Lowering System
Instructions for safely lowering the boom using auxiliary power.
Incident Notification Protocol
Procedures for notifying JLG in case of an incident involving the product.
Section 7 - Lubrication and Maintenance
Introduction to Maintenance and Safety Gear
Introduction to maintenance and recommended clothing/safety gear.
General Maintenance Instructions and Precautions
General guidelines and precautions for performing maintenance.
Service and Maintenance Schedules
Schedule of required maintenance tasks at different hour intervals.
Fuel System Maintenance Procedures
Procedures for checking and maintaining the fuel system.
Tire Maintenance and Replacement
Guidelines for tire pressure checks, damage, and replacement.
Wheel Installation and Torqueing
Instructions for proper wheel installation and torqueing.
Battery Maintenance and Inspection
Procedures for checking and maintaining the battery.
Section 8 - Additional Checks
General Functionality Check Requirements
General statement regarding system functionality and repair requirements.
Auxiliary Power System Test Procedure
Procedure to test the functionality of the auxiliary power system.
Section 9 - Specifications
Product Specifications Overview
Technical specifications for the telehandler and platforms.
Machine Dimensions and Measurements
Detailed measurements and dimensions of the machine and its platforms.
Supplemental Information and Directives
Additional information regarding directives and vibration levels.
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