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JUKI Manuals
Industrial Equipment
KE-2060R
Maintenance manual
JUKI KE-2060R Maintenance Manual
High speed modular mounter
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
For the Safe Operation of Machinery!
X-Y Unit
Replacing the Timing Belt and Adjusting the Belt Tension
Timing Belt XM
Timing Belt XB
Timing Belt YM
Timing Belt YB
Replacing the Pulleys
Replacing the Servomotors
Replacing the Magnescale
Magnescale Affixing Position
Clearance of the Magnescale
Clearance between the Sensor Head and the Y-Axis Linear Way (for Y-Axis Only)
Replacing the Limit Sensor and the X-Axis Home Position Sensor
Replacing the X-Axis Limit Sensor and the X-Axis Home Position Sensor
Replacing the Y-Axis Limit Sensor
Replacing the Home Position Sensor
X-Axis
Y-Axis
Replacing the Plastic Rail
Replacing the X-Axis Plastic Rail
Replacing the Y-Axis Plastic Rail
Replacing the Cables in the X/Y Cable Bearers
Removing the X Cable
Placing a Mark on the Cable (X)
Assembling the Cable
Separating the Fusion-Bonded Parts of the Cables
Removing the y Bear Cable
Placing Marks on the y Cable Bearer
Assembling the y Cable Bearer
Wiring Around the Head
Head Unit
Replacing and Adjusting the Head
MNLA Head
FMLA Head
Replacing the Motor
Replacing the Z-Sensor
MNLA Head
FMLA Head
Replacing the Laser Sensor
Replacing the MNLA
Replacing the FMLA
Replacing the Head up Spring
MNLA Head
FMLA Head
Replacing the Belts
MNLA Head
FMLA Head
Replacing the Spline Housing
Replacing the Nozzle Outer Shaft Assembly
List of Readjustment Items after Replacement
Parts Around the Head
Replacing the Ejector Unit
Replacing the Bad Mark Sensor
Sensor Assembly
Adjusting the Sensor Height
Amplifier
Assembling the Fiber Unit to the Amplifier
Setting the Switches on the Bad Mark Sensor Assembly
Replacing the HMS
Replacing the HMS Head
Replacing the Amplifier
Sticking the Label
Mounting the Board
Adjusting the HMS Height
Replacing the Head Board
Replacing the Head Main Board
Replacing the OCC Relay Board Assembly
Replacing the Sensor Relay Board Assembly
OCC Assembly
Replacing the OCC Assembly
Replacing the CCD Camera and Lens Assembly
Replacing the OCC Vertical/Angle Light Board Assembly
Replacing the Lens Filter
Adjusting the Focus
Adjusting the OCC Light Quantity
Offset Placement after Solder Screen-Printing Light
List of Readjustment Items after Replacement
Board Transport Unit
Replacing the Transport Belt
Replacing the Transport Pulley
Replacing the in and out Motors
Replacing the CENTER Motor
Replacing the in and out Sensors
Replacing the WAIT Sensor
Replacing the Fiber
Replacing the Amplifier Unit
Replacing the STOP and C. out Sensors
Replacing the Stopper Cylinder
Replacing the Support Table Home Position Sensor (BU Home Position Sensor)
Replacing the T-PIN Sensor
Replacing the Pusher y Cylinder (Outer Shape Reference)
Replacing the Pusher X Cylinder (Outer Shape Reference/Optional Unit)
Replacing the Pressure Reducing Valve
Replacing the Centering Pin
Replacing the Support Table Motor (BU Motor)
Adjusting the Gap between Torque Supporter and Support Table Motor
Adjusting the Tension of the Support Table Driving Timing Belt
Placing the Support Table Surface Horizontally
Replacing the Support Table Encoder
Backup Stopper (for CE Type Only)
Cal Block
Replacing the CAL Block Board Assembly
Replacing the Ejector
Atc
Replacing the Air Cylinder
Replacing the ATC OPEN and CLOSE Sensors
Adjusting the Speed Controller
Vcs
Replacing the CCD Camera Lens
Replacing the Standard Vcs→Optional VCS Switching Cylinder
Replacing the Light Boards
Transmission Light Board, Coaxial Light Board
Downward Light Board, Side Light Board
Feeder Bank and Replacement Table (Optional)
Overall Drawing
Replacing the Drive Cylinder
Adjusting the Speed Controller of the Drive Cylinder
Replacing the Feeder Bank Board and Feeder I/F Board
Replacing the Bank-Up Cylinder
Adjusting the Speed Controller of the Bank-Up Cylinder (Optional Replacement Table)
Replacing the Bank-Up Detection Sensor (Optional Replacement Table)
Replacing the Selector Switch (Optional Replacement Table)
Replacing the Roller Lever (Optional Replacement Table)
Pneumatic Units
Replacing the Main Pressure Detection Cable Assembly
Replacing the Filter Element
Switches
Replacing the Push-Button Switch
Replacing the EMERGENCY STOP Switch
Replacing the Cover Open Switch
Switch Main Unit
Operation Key
Replacing the Push-Button Switch (CE Marking Machine)
Replacing and Adjusting the Feeder Float Sensor
Other Units
Replacing the CRT (Vision Monitor)
Replacing the FDD (Floppy Disk Drive)
Replacing the CD-ROM Drive
Replacing the LCD Monitor
Replacing the HDD (Hard Disk Drive)
Required Components
Replacing the HDD
Setting up the BIOS
Setting up the Network (this Setup Is Performed When Communicating with the HLC)
Installing the KE2000-Series System Programs and Flexline DB
Changing the Windows NT Product ID
Setting up the Touch Panel (Optional)
Electrical Components
Layout of Electrical Components
Layout of Top of Base Frame
Power Supply Unit
Control Unit
Structure of Control Unit
CPU Board
XMP Board (RMB Board)
SYNQNET Relay Board
Bus Bridge Board (40003313)
MCM (Multi Nozzle Control Module) Board
SAFETY Board
BASE FEEDER Board Assembly (40001941)
I/O Control Board Assembly (40001943)
Adjusting the Light Ctrl Board Assembly (40001904) and
IP-X3 Board Assembly a (40001920 for KE-2050/50R)
IP-X3 Board Assembly B (40001921 for KE-2060/55R/60R)
X-Y Unit
Structure of X-Y Unit
LED Indication
DIP Switch Settings on the Magnescale
Z-Θ Unit
Structure of Z-Θ Unit
Transport Unit
Structure of Transport Unit
Adjusting the CARRY Relay Board
Adjusting the Stepping Driver
Checking the Encoder Connection
Head Unit
Boards Used on the Head Unit
Adjusting the Boards of the Head Unit
Covers
Structure of Operation Unit
Jumper Switch Settings on the Operation Board Assembly (40001953) and
Mounting Switches Onto the Operation Switch Board
Ups (40003292)
Checking the UPS Battery (E9659729A000) Voltage
Replacing the UPS Battery
Replacing the Fuse of the AC Input Unit
Auto Board Width Adjustment
Assembling the AWC Bracket
Assembling to the Machine Main Unit
Mounting the AWC Bracket Assembly
Mounting the Origin Switch Dog
B/U Pin Detection Sensor
Mounting the B/U Pin Detection Sensor
Bundling the B/U Pin Detection Sensor
Mounting the B/U Pin Detection Sensor (Bundling the Cables)
Adjusting the Sensor
Mounting the Driver Bracket
Setting the Driver
Mounting the BU-Pin Sensor Dog
Feeder Position Indicator
Ke2000/2000R Jig Lists
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High-Speed Modular Mounter
KE-2050/KE-2060
KE-2050R/2055R/KE-2060R
MAINTENANCE GUIDE
ELECTRONIC ASSEMBLY &
TEST SYSTEMS DIVISION
SMT TRAINING CENTER
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