Johnson Controls 130 Installation Operation & Maintenance

Single packaged unit sypal design level f with simplicity elite control

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PACKAGED ROOFTOP UNITS

Supersedes 100.50-NOM6 (316)

Form 100.50-NOM6 (817)

INSTALLATION, OPERATION, MAINTENANCE

035-21979-004

SERIES 100

SINGLE PACKAGED UNITS

YPAL DESIGN LEVEL F

WITH SIMPLICITY ELITE CONTROL

LD16707

50 THROUGH 65 TONS

Issue Date:

August 7, 2017

Table of Contents

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General Safety Guidelines

Safety Symbols

Explains the meaning of various symbols used throughout the document to indicate hazards.

Changeability of This Document

Change Bars

Describes how revisions are indicated within the document using change bars for clarity.

Nomenclature

Base Model Number

Provides a breakdown of the base model number and its components.

Section 1 – Introduction

Ecological and Economical Design

Highlights the unit's efficiency and environmental considerations.

Cooling and Heating

Discusses the unit's performance in cooling and heating operations.

Indoor Air Quality (IAQ)

Explains how the unit contributes to indoor air quality and ventilation.

Premium-Efficiency Motors

Details the availability and benefits of premium-efficiency motors used in the unit.

Condensing Section

Describes the components and function of the condensing section.

Section 2 – Installation

Rigging and Handling

Provides instructions and precautions for safely rigging and handling the unit.

Locations And Clearances

Specifies required locations and clearances for unit installation.

Section 3 – Start-Up

Crankcase Heaters

Explains the function and operation of crankcase heaters for compressor protection.

Checking the System Prior to Initial Start (No Power)

Lists pre-start checks required before applying power to the unit.

Section 4 – Maintenance

Periodic Maintenance – Monthly

Outlines monthly maintenance tasks for filters and linkages.

Filters

Instructions for checking filter cleanliness and replacement.

Linkages

Guidance on inspecting damper and operator linkages for smooth operation.

Compressors

Procedures for checking compressor oil levels and analysis.

Section 5 – Sequence of Operation

Unit Type

Explains configuration options for Constant Volume (CV) and Variable Air Volume (VAV) unit types.

Occupied / Unoccupied Mode

Details the four methods for placing the unit in occupied or unoccupied modes.

Section 6 – User Interface

Interface Methods

Describes the three methods for interfacing with the Simplicity Elite control.

Unit Controller Interface

Explains the four buttons and two displays on the unit controller.

Section 7 – Parameter Descriptions and Options

Table 36 - Definitions

Provides definitions for various menu items and parameters used in the Simplicity Elite system.

Section 8 – Service

Analog Input Operation

Describes the control operation of the analog inputs for monitoring unit parameters.

Temperature Sensors

Lists the types of temperature sensors used and their voltage/resistance relationships.

Faults and Lockouts

Light Emitting Diode

Explains the function of the LED on the Unit Controller for indicating status.

Alarm Codes

Details active alarms, their display, and how to recall them.

Alarm Troubleshooting

Refrigerant System Alarm Codes (01, 02, 03, 04, 09, 10, 11, 12)

Describes alarms related to compressor protection and high-pressure/low-pressure cutouts.

Low Pressure Cutout Alarm (09, 10, 11, 12)

Limit Switch Alarms (13, 14, 15)

Details alarms generated by limit switch circuits in heating sections.

Gas Heating Alarms (16, 17, 18)

Explains alarms related to gas valve operation and ignition control failures.

Space Temperature Sensor Alarm (19)

Supply Air Temperature Cooling Alarm (38)

Describes an alarm when supply air temperature exceeds cooling setpoints.

Supply Air Temperature Heating Alarm (39)

Describes an alarm when supply air temperature falls below heating setpoints.

Economizer Minimum Position Alarm (40)

Space Temperature Trending Alarm (41)

Alarm generated when space temperature deviates from setpoint over time.

Duct Static Low Pressure Alarm (42)

Alarm indicating low duct static pressure on VAV units.

Hot Water Coil Freeze Alarm (43)

Johnson Controls 130 Installation Operation & Maintenance

FIGURE 1 - Packaged Rooftop Air Conditioning Unit

TABLE 1 - Voltage Limitations

Section 2 - Installation

FIGURE 2 - Unit Clearances

TABLE 2 - Lifting Lug Locations

TABLE 3 - Unit Weights - 050-061 Models

FIGURE 3 - Lifting Lug Locations

TABLE 4 - Unit Center of Gravity and Corner Loads

TABLE 5 - Unit Corner Weights - 050-061 Models

TABLE 6 - Physical Data - 050-061 Models

TABLE 9 - Power Supply Voltage Limits

TABLE 12 - Condenser Fan Motor Rla - Standard Fan

FIGURE 11 - Drain Trap Showing Water Location During Draw through Operation Stages

FIGURE 4 - Location and Dimension Drawing / 050-061 Models, Bottom Supply / Bottom Return

FIGURE 5 - Location and Dimension Drawing / 050-061 Models, Bottom Supply / Side Return

FIGURE 6 - Location and Dimension Drawing / 050-061 Models, Side Supply / Rear Return

FIGURE 7 - Location and Dimension Drawing, / 050-061 Models, Bottom Supply / Bottom Return

FIGURE 8 - Location and Dimension Drawing / 050-061 Models, Bottom Supply / Side Return

FIGURE 9 - Location and Dimension Drawing / 050-061 Models, Side Supply / Rear Return, Extended Cabinet

FIGURE 10 - Curb Layout Drawing / 050-061 Models, Standard and Extended Cabinet

TABLE 20 - Pipe Sizes

FIGURE 20 - Combustion Vent

Section 3 - Start-Up

FIGURE 21 - Fan Hold down Brackets

FIGURE 22 - Manifold Gas Pressure Adjustment

TABLE 24 - Gas Heat Performance Data

Section 4 - Maintenance

TABLE 25 - Fan Bearing - Lubrication Intervals

FIGURE 23 - Sheave Alignment

FIGURE 26 - Example of FC Fan Shaft/Wheel Marking

FIGURE 25 - Belt Tensioning Gauge

FIGURE 24 - Fan Data Plate - Belt Tension

FIGURE 28 - Bearing with Eccentric Cam

FIGURE 27 - Bearing with Setscrew Type Locking Device

FIGURE 29 - Eccentric Cam Locking Collar Bearing Installation

TABLE 26 - Set Screw Torque

FIGURE 30 - Split Bearing

Section 5 - Sequence of Operation

TABLE 28 - VFD Jumpers

TABLE 29 - Potentiometer Settings

FIGURE 31 - Condenser Fan VFD Potentiometer Settings

TABLE 27 - Binary Outputs

Section 6 - User Interface

TABLE 33 - Parameter Points List

TABLE 34 - Freenet USB

TABLE 35 - Simplicity Elite Data Map

Section 7 - Parameter Descriptions and Options

TABLE 36 - Definitions

Section 8 - Service

TABLE 37 - Temperature Sensor Resistance

TABLE 40 - Return Fan Pressure Transducer Output

TABLE 38 - Duct Pressure Transducer

TABLE 39 - Building Pressure Transducer Output

TABLE 42 - Furnace Status Input Staged Gas Heat

TABLE 43 - Humidity Sensor Outputs

TABLE 41 - Pressure Transducers

FIGURE 33 - Connector Locations

TABLE 44 - Co Sensor Output

TABLE 45 - Wiring Data

TABLE 46 - Alarm Code Descriptions

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