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SKF Manuals
Water Pump
FB Series
Assembly instructions manual
SKF FB Series Assembly Instructions Manual
Multiline pump units for use in progressive centralized lubrication systems
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Contents
Table of Contents
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Table of Contents
Table of Contents
Information Concerning EC Declaration of Conformity and EC Declaration of Incorporation
Explanation of Symbols and Signs
Safety Instructions
Lubricants
Overview
Assembly
Setup and Attachment
Assembly of FF and FB Pump Unit
Connecting Dimensions
FF Assembly Drawing
FF Minimum Installation Clearance
FF Assembly Holes
FB Assembly Drawing
FB Minimum Installation Clearance
FB Assembly Holes
Electrical Motor Connection
FF Motor Ratings
FB Motor Ratings 1M and 2M
Assembly of the Electric Fill Level Switch
Compressed Air Line Connection
Hydraulic Line Connection
Lubrication Line Connection
Assembly of the Lubrication Lines
Lubrication Line Arrangement
Note on the Rating Plate
Operating Instructions
Safety Instructions
Lubricants
Transport, Delivery, and Storage
Lubrication Units
Electronic and Electrical Devices
General Notes
Assembly
Information on Assembly
Dismantling and Disposal
Design and Function
Pump Operation
Pump Element Operation
Designs
Commissioning
Commissioning and Recommissioning
Varying Pump Displacement
Configuration of Ultrasonic Sensor
Shutdown
Temporary Shutdown
Permanent Shutdown
Maintenance
General Information
Visual Inspection
Removing a Pump Element
Fitting Mandrel Accessory
Installing a Pump Element
Tightening Torques for Pump Elements
Malfunctions
Commissioning Malfunctions
Operational Malfunctions
Malfunctions on Fill Level Control
Malfunctions on U2 Ultrasonic Sensor
Technical Data
FF Multiline Pump Unit
FB Multiline Pump Unit
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FF and FB
Multiline pump units
for use in progressive centralized lubrication systems
Version 03
Assembly instructions
acc. to EC Dir. 2006/42/EC for partly completed machinery with
associated operating instructions
EN
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Summarization of Contents
Information concerning EC Declaration of Conformity and EC Declaration of Incorporation
Explanation of symbols and signs
Assembly instructions in accordance with Machinery Directive 2006/42/EC, Annex VI
1. Safety instructions
1.1 Intended use
Defines the intended purpose of the pump units for centralized lubrication systems.
1.2 Authorized personnel
Specifies that only qualified technical personnel may install, operate, maintain, or repair.
1.3 Electric shock hazard
Warns about electrical connections only by qualified personnel.
1.4 System pressure hazard
Advises depressurizing systems before maintenance due to operating pressure.
1.5 Compressed air hazard
Advises depressurizing before maintenance for compressed air systems.
1.6 Hydraulic pressure hazard
Advises depressurizing before maintenance for hydraulic systems.
1.7 Explosion protection information
Details ATEX compliance and safety measures for explosive areas.
2. Lubricants
2.1 General information
States products are for intended purpose and warns about hazardous materials.
2.2 Selection of lubricants
Advises observing machine manufacturer's recommendations for lubricant selection.
2.3 Approved lubricants
Emphasizes using only approved lubricants and warns against mixing.
2.4 Lubricants and the environment
Highlights environmental hazards of lubricants and proper disposal.
2.5 Lubricant hazards
Warns about hazards associated with lubricant leaks and handling.
3. Overview
4. Assembly
4.1 Setup and attachment
Details requirements for mounting position, accessibility, and environmental protection.
4.1.1 Assembly of FF and FB pump unit
Instructions for installing FF and FB pump units on a level surface.
4.2 Connecting dimensions
Provides technical specifications for connecting the pump units.
4.2.1 FF assembly drawing
Provides dimensional drawings for FF multiline pump units (Type 1M and 2M).
4.2.2 FF Minimum installation clearance
Lists minimum installation clearances for FF pump units based on weight.
4.2.3 FF Assembly holes
Shows dimensions and layout for assembly holes on FF pump units.
4.2.4 FB Assembly drawing
Provides dimensional drawings for FB multiline pump units (Type 1M and 2M).
4.2.5 FB Minimum installation clearance
Lists minimum installation clearances for FB pump units based on weight.
4.2.6 FB Assembly holes
Shows dimensions and layout for assembly holes on FB pump units.
4.3 Electrical motor connection
Details electrical connection procedures and safety precautions for the motor.
4.3.1 FF Motor ratings
Provides motor ratings for FF multiline pump units, 1M and 2M designs.
4.3.2 FB Motor ratings 1M and 2M
Provides motor ratings for FB multiline pump units, 1M and 2M designs.
4.3.3 Assembly of the electric fill level switch
Describes the assembly and connection of electric fill level switches.
5. Design and function
5.1 Pump operation
Explains how the pump operates, driven by a worm drive and eccentric shaft.
5.2 Pump element operation
Details the function of individual pump elements during suction and pressure strokes.
5.3 Designs
Outlines the differences between FF and FB series pump designs.
6. Commissioning
6.1 Commissioning and recommissioning
Provides step-by-step instructions for filling reservoirs and venting pump elements.
6.2 Varying pump displacement
Explains how to adjust the pump element displacement output.
6.3 Configuration of U2 ultrasonic sensor
Details the procedure for setting up the U2 ultrasonic sensor's switching points.
7. Shutdown
7.1 Temporary shutdown
Describes how to temporarily shut down the product by disconnecting supplies.
7.2 Permanent shutdown
Outlines procedures for permanent shutdown and disposal regulations.
8. Maintenance
8.1 General information
Discusses general maintenance principles, lubricant levels, and cleaning.
8.2 Visual inspection
Specifies visual checks to be performed every 100 operating hours.
8.3 Removing a pump element
Provides detailed steps for safely removing a pump element from the unit.
8.3.1 Fitting mandrel accessory
Describes the fitting mandrel accessory for installing pump elements.
8.4 Installing a pump element
Gives detailed instructions for installing a pump element into the unit.
8.4.1 Tightening torques for pump elements
Lists specific tightening torques for various pump element components.
9. Malfunction
9.1 Commissioning malfunctions
Lists common malfunctions during commissioning and their remedies.
9.2 Operational malfunctions
Details operational malfunctions and their causes and remedies, Table 1 of 2.
9.3 Malfunctions on fill level control
Covers malfunctions related to fill level control systems and their troubleshooting.
9.4 Malfunctions on U2 ultrasonic sensor
Addresses malfunctions concerning the U2 ultrasonic sensor and their solutions.
10. Technical data
FF multiline pump unit, characteristics for designs 1M and 2M
Lists technical specifications for FF pump units, including motor, pump, and gearbox details.
FB Multiline pump unit, characteristics for designs 1M and 2M
Lists technical specifications for FB pump units, including motor, pump, and gearbox details.
11. Accessories
Pressure regulating valves for grease
Lists pressure regulating valves for grease, including set pressure, weight, and order numbers.
Pump element with ring piece
Details pump elements with ring pieces, including piston size and weight.
Screw plug
Describes screw plugs used for closing unused pump outlets.
Threaded socket for grease recirculation
Describes threaded sockets used for recirculating grease into the pump housing.
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