Lauda E 100 Operating Instructions Manual

Immersion/bath/circulation thermostats

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  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Immersion thermostats E 100 Bath/ Circulation thermostats E 106 T, E 112 T, E 115 T, E 120 T E 103, E 111, E 119, E 125 LAUDA DR. R. WOBSER GMBH & CO. KG P.O. Box 1251 97912 Lauda-Königshofen...
  • Page 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 4 Safety notes Before operating the equipment please read carefully all the instructions and safety notes. If you have any questions please phone us! Follow the instructions on setting up, operation etc. This is the only way to avoid incorrect operation of the equipment and to ensure full warranty protection. •...
  • Page 5: Table Of Contents

    1 BRIEF OPERATING INSTRUCTIONS...................1 2 CONTROL AND FUNCTIONAL ELEMENTS.................2 3 UNIT DESCRIPTION ........................3 3.1 Unit description........................3 3.2 Pumps.............................3 3.3 Temperature indication, control, and safety circuit ............4 3.4 Materials ..........................4 4 UNPACKING ..........................4 5 PREPARATIONS ...........................5 5.1 Assembly and setting up.......................5 5.2 Filling and emptying ......................7 5.3 Bath liquids and hose connections ..................9 5.4 Connection of external circuits...................11...
  • Page 6 8.2 Maintenance and repair .......................24 8.3 Ordering spares ........................25 9 TECHNICAL DATA (TO DIN 58966) ....................26 10 ACCESSORIES .........................29 11 CIRCUIT DIAGRAM ........................31 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 7 Explanation of signs Danger: This sign is used where there may be injury to personnel if a recommendation is not followed accurately or is disregarded. Note Here special attention is drawn to some aspect. May include reference to danger. Reference: Refers to other information in different Sections.
  • Page 8: Brief Operating Instructions

    Brief operating instructions Brief operating instructions This brief instruction shall give you the possibility to operate the unit quickly. For safe operation of the unit it is absolutely necessary to read carefully all the instructions and safety notes! 1. Assemble unit and add items as appropriate ( Section 5).
  • Page 9: Control And Functional Elements

    Control and functional elements Control and functional elements Clamping bracket Setting knob Pt 100 Pump housing Outlet for bath circulation Jet nozzle Heater Heating LED green; Supply ON Menu functions Mains switch Setting of overtemperature switch-off point Pump connections − inlet Pump connections −...
  • Page 10: Unit Description

    The immersion thermostat E 100 has a device for fixing the immersion thermostat to the bath vessel (clamping bracket). An adapter is supplied for the deep-drawn LAUDA baths 003, 011, 019 and 025. The type designation of the Ecoline bath/circulation thermostats consists of the control unit E 100 and the type of bath.
  • Page 11: Temperature Indication, Control, And Safety Circuit

    Unit description Temperature indication, control, and safety circuit The unit is provided with a 7-segment LCD-Display (3 places) with additional symbols for indicating ½ bath temperature and settings as well as operating states. The setpoint is input and additional adjustments can be made using either two or three keys A Pt 100 temperature probe is used for measuring the actual temperature and for control.
  • Page 12: Preparations

    − Adjust the pump chamber. − Move the fixation of the temperature probe downwards again (see ill. on the left) − For all LAUDA baths (plastic and deep-drawn baths), please fix the adapter (standard accessory) on the clamping bracket. − Turn the jet nozzle to face diagonally into the bath. The outflow for the bath circulation can then be closed.
  • Page 13 Preparations Operation with cooling coil Section 10. Accessories) − Pull the clamping bracket to the back for fixing the cooling coil while releasing it with a screwdriver. − Push the cooling coil on the clamping bracket. − Install the clamping bracket again. Operation with fixing rod Section 10.
  • Page 14: Filling And Emptying

    Preparations Operation with external consumer (Circulation thermostat) ( Section 5.4.) − At bath temperature above 70°C the label supplied must be affixed on the bath in a clearly visible position. − When operating as bath thermostat without external consumer the pump outflow connection has to be closed (use closing plugs) or linked to the return.
  • Page 15 Preparations Emptying − Switch off the thermostat, pull out the mains plug! a) Immersion thermostat − Unscrew the thermostat- − Drain the bath b) Bath/Circulation thermostat − Take off the control unit with the bath bridge − Drain the bath. −...
  • Page 16: Bath Liquids And Hose Connections

    Preparations Bath liquids and hose connections Bath liquids LAUDA Working Chemical Visco- Viscosity Fire- Ref.No. Designation tem- Designation sity (kin) at point Quantity perature (kin) Temperature range Former from °C at 20°C mm²/s mm²/s 10 l 20 l designation to °C...
  • Page 17 Preparations Hose connections Tubing type Int. dia. Temperature Application Ref. No. Ø mm range °C Perbunan tubing, 0 to 120 for all bath RKJ 011 uninsulated liquids Perbunan tubing, -0 to 120 for all bath RKJ 012 uninsulated liquids Perbunan tubing -60 to 120 for all bath LZS 008...
  • Page 18: Connection Of External Circuits

    Preparations Connection of external circuits a) Immersion thermostats − Push 11-12 mm int. dia. tubing ( Section 5.3.) directly onto the jet nozzle and connect it to the external consumer. − Hang the return tubing into the bath and fix it! −...
  • Page 19 Preparations b) Bath/Circulation thermostat − Connect 11-12 mm int. dia tubing ( Section 5.3.) to pump connector − Pump outflow always in front, return connection always at the back. − If the cross-section of the tubing is too small ! temperature drop between bath and external system due to low flow rate.
  • Page 20: Cooling The Thermostats

    Preparations Cooling the thermostats At bath temperatures down to just above ambient temperature (approx. 2 – 10°C) it is possible to work without cooling. Additional cooling is required for lower temperatures ! attach the cooling coil ( Immersion thermostat. Section 5.1.). Bath/Circulation thermostats ! fitted with cooling coil, as standard..
  • Page 21: Starting Up

    Starting up Starting up Connection to the supply Compare the supply voltage against the data on the rating label. Model according to EMC directive EN 61326-1 Class B.* (* Notic only valid for EU countries) − Connect the unit only to a grounded mains power socket (PE). −...
  • Page 22: Setpoint Selection

    Starting up − The display for LEVEL (low-level) appears. − The fault triangle is flashing − Press the key. If necessary repeat several times. − Also press the key if the unit had switched off under a fault condition. Setpoint selection −...
  • Page 23: Menu Functions

    Starting up Menu functions − Switching from setpoint selection (level 0) to level 1 using the key − Within one level it is possible to scroll using the keys. − In principle, after each setting has been made it is entered automatically after approx.
  • Page 24: User Calibration

    Starting up 6.4.2 User calibration − Remove the external consumers and switch the setting knob of the pump to right side. ( Section 5.4). − A reference thermometer with necessary accuracy is required. Otherwise the factory calibration should not be altered. The reference thermometer has to be inserted far enough and long enough into the bath.
  • Page 25: Warning And Safety Functions

    Starting up 6. with key to actual value display or 7. with key back to pump output. Example a) Insert a suitable thermometer into the bath (long enough and far enough). b) Remove the external consumers and turn the setting knob of the pump outflows to the right side.
  • Page 26 Starting up − When the switch-off point is being adjusted by more than 2°C ! display shows MAX and actual overtemperature switch-off point with 1°C resolution for approx. 4 s. − The position of the potentiometer is decisive for the setting. The display is just a help for the setting.
  • Page 27: Low-Level Protection And Testing

    − If there is any irregularity when testing the safety devices, switch off the unit immediately and pull out the mains plug ! − Have the unit checked by the LAUDA service or the local service organisation! 6.5.3 Pump motor monitoring −...
  • Page 28: Other Error Messages

    Starting up 6.5.4 Other error messages − Other error messages shown on display. EEE changes with error code, e.g. 0. ! various temperature probe faults. ! pump fault, proceed as in Section 6.5.3. − If the fault report is repeated ! pull out the mains plug and try whether the motor can be rotated by the fan blade inserting a screwdriver into the ventilation opening at the back of the unit.
  • Page 29: Safety Notes

    Safety notes Safety notes General safety notes A laboratory thermostat is intended for heating and pumping liquids according to the needs of the user. This leads to hazards by high temperatures, fire, and the general hazards by the use of electrical energy. The user is largely protected through the application of the appropriate standard specifications.
  • Page 30 Safety notes produced. Ensure appropriate ventilation! • Immersion thermostats have to be fixed carefully at the bath vessels! • Only use bath vessels which are appropriate for the intended operating temperatures! • When changing the bath liquid from water to oil, for temperatures above 100 °C, carefully remove all traces of water, also from tubing and from the external consumer, otherwise ! danger of burns through delayed boiling! •...
  • Page 31: Maintenance

    − Before any maintenance and repair work pull out the mains plug! − Repair on the control unit must only be carried out by properly qualified personnel! LAUDA thermostats are largely maintenance-free. If the thermostating liquid becomes dirty it has to be replaced ( Section 5.2.).
  • Page 32: Ordering Spares

    When ordering spares please quote instrument type and serial number from the rating label. This avoids queries and supply of incorrect items. We shall always be happy to deal with queries and to receive suggestions and criticism LAUDA DR. R. WOBSER GMBH & CO.KG P.O. Box 1251 97912 Lauda-Königshofen...
  • Page 33: Technical Data (To Din 58966)

    Technical data Technical data (to DIN 58966) Common technical data E 100 Ambient temperature range °C 5 to 40 Setting resolution °C Indication resolution °C Indication accuracy °C ±0.4°C ± 0.5 % additive re-calibration from indicated value Temperature control ± °C 0,05 Safety features Additional functions...
  • Page 34 Technical data Bath/Circulation thermostats E 103 E 111 E 119 E 125 Operating temperature range 23 to 120 “with water cooling °C 20 to 120 Operating temperature range °C -20 to 120 Heater 230 V; 50/60 Hz power 115 V; 60 Hz 100 V;...
  • Page 35 Technical data Pump characteristics Immersion thermostats measured with water 0,45 0,35 step 4 0,25 step 5 step 3 0,15 step 2 step 1 0,05 l/min Bath/ Circulation thermostats measured with water 0,45 0,35 step 4 0,25 step 5 step 3 step 2 0,15 step 1...
  • Page 36: Accessories

    Accessories Accessories Immersion thermostats Accessories Ref. No. Cooling coil HOK 064 Pump set (pressure and return connection) LCZ 0638 Fixing rod LCZ 0637 Bath Materials Max. Temp Volume (l) Inner size (WxDxH) Ref. No. (°C) 006 T polycarbonate 5 to 7 130x420x160 * LCZ 0628 012 T...
  • Page 37 Accessories Bath / Circulation thermostats Accessories suitable for Ref. No. Bath cover E 111 HDQ 079 Bath cover two parts E 119, E 125 LCZ 0632 Stainless steel gable cover E 220 T LCZ 011 Stainless steel gable cover E 119, E 125 LCZ 0634 Cover plate E 115 T...
  • Page 38: Circuit Diagram

    Circuit diagram Circuit diagram 05.08.99 YACD0059 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 39 Circuit diagram 230V; 50Hz 230V; 50/60Hz [230V; 60Hz] at serial no: X01 E 1xx E 2xx E 3xx Printed circuit board „Mains“ UL 487-1 UL 487-1 UL 487-1 Printed circuit board „Display“ UL 488-1A UL 488-1B UL 488-1C Printed circuit board serial interface RS 232/RS 485 ---------- UL 490 UL 490...
  • Page 40 / Personne responsable Hiermit bestätigen wir, daß nachfolgend aufgeführtes LAUDA-Gerät (Daten vom Typenschild): We herewith confirm that the following LAUDA-equipment (see label): Par la présente nous confirmons que l’appareil LAUDA (voir plaque signalétique): Serien-Nr. Type / Type Serial no. / No. de série:...
  • Page 41 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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