TECNOMAGNETE MaxX TG150 Use And Maintenance Manual

TECNOMAGNETE MaxX TG150 Use And Maintenance Manual

Light duty lifting division hand controlled lifters

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
according to LEGISLATION 2006/42/EC concerning machinery
Lainate (MI) - Italy
Edition: May 2019
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PERMANENT – ELECTRO MAGNETIC SYSTEMS
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code 09MAXX001
version EN
revisione 01

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Table of Contents
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Summarization of Contents

General Notes and Conventions
1.1 Presentation of Tecnomagnete
Overview of the company's history, expertise, and product applications.
1.2 Importance and Retention of the Manual
Emphasizes reading the manual for safe use and keeping it accessible.
1.4 Conventions Used in the Manual
Explains document structure, numbering, and symbols for clarity.
Personnel Qualifications and Safety Equipment
1.5 Definition of Symbols
Defines warning symbols and personnel indicators used throughout the manual.
1.6 Personnel Assigned to Operations
Defines qualification levels required for safe operation and maintenance.
1.7 Trained Personnel Roles
Details the specific roles and required skills for trained personnel.
General Safety Warnings and Emergency Procedures
1.8 Personal Protective Equipment (PPE)
Lists mandatory and recommended PPE for safe operation.
1.9 General Safety Warnings
Outlines key safety regulations, responsibilities, and precautions.
1.10 Emergency Drill Guidance
Provides guidance for emergency procedures and fire safety.
1.11 Unintended or Improper Use
Warns against misuse of the equipment and its potential consequences.
Transport and Handling Procedures
2.1 Receipt and Inspection
Procedures for checking received goods for damage or non-compliance.
2.2 Handling and Packaging
Describes packaging methods and safe handling practices for MaxX lifters.
Transport, Inactivity, and System Description
2.3 Transport Conditions
Specifies environmental limits and packaging requirements for transit.
2.4 Inactivity and Storage
Provides instructions for storing the equipment during periods of non-use.
3.1 Advantages of the MaxX System
Highlights the key benefits and features of the MaxX magnetic lifter.
Magnetic Clamping Principles
3.2 Basic Principles of Magnetic Clamping
Explains the magnetic circuit and operation of the MaxX lifters.
Magnetic Force Factors
3.2.1 Air Gap and Roughness Impact
Discusses how surface conditions affect magnetic attraction force.
3.2.2 Contact Surface and Force
Explains the relationship between contact area and magnetic force.
3.2.3 Type of Material Properties
Details material properties affecting magnetic performance.
3.2.4 Material Thickness Considerations
Explains the effect of material thickness on magnetic flux and anchorage.
Magnetic Force and Available Models
3.3 Magnetic Force Characteristics
Describes factors influencing force and provides load capacity graphs.
4.1 Available MaxX Models
Lists the available MaxX models and shows their visual appearance.
Technical Characteristics of MaxX Lifters
5.1 MaxX Technical Characteristics
Details operating conditions, temperature limits, and load capacities.
MaxX Dimensions and Weights
5.2 MaxX Dimensions and Weights
Provides detailed physical specifications, including dimensions and weights for each model.
Description of Supply and Installation
6.1 MaxX Description of Supply
Lists all components included with the MaxX product.
7.1 Generic Installation Steps
Step-by-step guide for setting up and installing the MaxX lifters.
Analysis of Residual Risks
8.1 Risks Related to MaxX Lifters
Discusses risks including load positioning, stability, and anchorage.
8.2 Personal Protective Equipment (PPE)
Refers to PPE requirements as outlined in section 1.8.
8.3 Exposure to Magnetic Field
Details potential effects of magnetic fields on individuals and medical devices.
Magnetic Field Action Levels
8.4 Action Levels (LA) of Static Magnetic Field
Presents action levels for static magnetic field exposure based on EU directive.
Proper Use of MaxX Lifters
9.1 Operating Procedure: Magnetizing and Handling
Step-by-step guide for magnetizing and handling loads with the MaxX.
Demagnetisation and Maintenance Procedures
9.2 Operating Procedure: Demagnetisation
Instructions for safely demagnetizing the MaxX lifter after use.
10.1 Controls and Standards
Mentions relevant technical standards for equipment inspection and control.
10.2 Checks - Method
Describes methods for performing checks: visual, non-destructive, and functional.
Maintenance Schedules and Warnings
10.3 Daily Check Procedure
Details daily inspection procedures to be performed before operation.
10.4 Frequent Check Intervals
Outlines checks to be performed at intervals not exceeding 3 months.
10.5 Periodical Check Intervals
Defines checks to be performed at intervals not exceeding 12 months.
10.6 Maintenance Warnings
Provides critical safety precautions for performing maintenance operations.
Detailed Maintenance and Checks
10.7 Daily Maintenance Tasks
Maintenance performed at the end of the daily work activity.
10.8 Frequent Maintenance Tasks
Maintenance performed at intervals not exceeding 3 months.
10.9 Periodical Maintenance Tasks
Maintenance performed at intervals not exceeding 12 months.
10.10 Tightening of Screws
Provides torque values for tightening various screws.
10.11 Summary Table: Maintenance/Checks
A comprehensive table summarizing checks and maintenance schedules.
Problems, Disposal, and Spare Parts
11.1 Problems and Solutions
Refers to problem solutions detailed in chapters 9 and 10.
12.1 Decommissioning Procedure
Instructions for rendering the MaxX equipment inoperative.
12.2 Disposal of Materials
Guidance on safe disposal of MaxX components according to regulations.
13.1 Spare Parts List
Lists and illustrates available spare parts for the MaxX lifters.
Warranty Conditions and Expiration
14.1 Warranty Conditions
Details the terms, coverage, and exclusions of the product warranty.
14.2 Warranty Expiration Conditions
Lists conditions under which the product warranty becomes void.
Tecnomagnete Service Network and Annexes
15 Tecnomagnete Service Network
Information on service centers and technical assistance contacts.
16.1 Declaration of Conformity
Mentions compliance with EU directives and technical standards.

Table of Contents