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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
according to LEGISLATION 2006/42/EC concerning machinery
Lainate (MI) - Italy
Edition: May 2019
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PERMANENT – ELECTRO MAGNETIC SYSTEMS
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code 09MAXX001
version EN
revisione 01
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Table of Contents
Related Manuals for TECNOMAGNETE MaxX 250
Summarization of Contents
1 General Notes
1.5 Definition of Symbols
Explains symbols for warnings, hazards, and personnel qualifications.
1.7 Trained Personnel
Defines required qualifications for operators, handlers, and maintenance technicians.
1.9 General Safety Warnings
Outlines essential safety rules, responsibilities, and precautions for safe operation.
1.11 Unintended or Improper Use
Details prohibited uses, risks of misuse, and conditions to avoid.
2 Transport and Handling
2.2 Handling
Provides instructions for safely lifting, moving, and securing the MaxX lifter during operations.
2.3 Transport
Details environmental limits and precautions for safe transportation of the MaxX.
3 Description of the System
3.2 Basic Principles of Magnetic Clamping with MaxX
Explains the permanent-electro magnetic mechanism used for lifting ferrous materials.
3.2.1 Air Gap and Roughness
Details how air gaps and surface roughness critically affect magnetic attraction force efficiency.
3.2.4 Material Thickness
Explains the impact of load thickness on magnetic flux distribution and anchorage strength.
3.3 Magnetic Force
Describes factors influencing magnetic attraction force and provides load capacity curves.
5 Technical Characteristics
5.1 MaxX Technical Characteristics
Specifies operating temperatures, load limits, material compatibility, and product testing.
5.2 MaxX Dimensions and Weights
Lists the physical dimensions and weight specifications for each MaxX model.
7 Installation
7.1 Generic Installation
Provides step-by-step instructions for installing and preparing the MaxX lifter for initial use.
8 Analysis of Residual Risks
8.1 Risks Related to MaxX Lifters
Identifies potential risks during coupling, release, and load handling phases.
8.2 Personal Protective Equipment
Specifies the recommended Personal Protective Equipment (PPE) for safe operation.
8.3 Exposure to Magnetic Field
Addresses potential health effects related to exposure to static magnetic fields.
8.4 Action Levels (LA) of the Static Magnetic Field
Provides quantitative limits for static magnetic field exposure based on EU directives.
9 Proper Use of MaxX
9.1 Operating Procedure - Magnetizing and Handling
Detailed steps for activating the magnet and safely handling loads with the MaxX.
9.2 Operating Procedure - Demagnetisation
Provides instructions for safely demagnetizing the MaxX lifter after use.
10 Checks and Maintenance
10.1 Controls – Standards
Outlines standards for equipment inspection frequency and types of controls.
10.2 Checks - Method
Describes methods for visual, non-destructive, and functional testing of the equipment.
10.3 Daily Check
Procedure for conducting daily pre-operation checks to ensure safety and functionality.
10.6 Maintenance - Warnings
Critical safety precautions and guidelines for performing maintenance operations on the MaxX.
10.11 Summary Table Maintenance/Checks
Consolidated table detailing checks and maintenance requirements by component and frequency.
11 Problems and Related Solution
11.1 Problems
Information on common operating issues and their recommended solutions.
13 Spare Parts
13.1 Spare Parts
Lists and identifies available spare parts for replacement and repair.
14 Warranty and Service
14.1 Warranty Conditions
Details the terms, coverage, and exclusions of the product warranty.
16 Annexes
16.1 Declaration of Conformity
Confirms product compliance with relevant EU directives and applied technical standards.
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