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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
according to LEGISLATION 2006/42/EC concerning machinery
Lainate (MI) - Italy
Edition: May 2019
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PERMANENT – ELECTRO MAGNETIC SYSTEMS
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code 09MAXX001
version EN
revisione 01
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Table of Contents
Related Manuals for TECNOMAGNETE MaxX 1000
Summarization of Contents
General Notes
Presentation
Overview of Tecnomagnete's history and product range.
Importance of the Manual
Emphasizes reading and understanding the manual for safe operation and security.
Retention of the Manual
Instructions on keeping the manual accessible, undamaged, and available for reference.
Conventions
Explains the manual's hierarchical structure and use of symbols for clarity.
Definition of Symbols
Explains safety symbols and their meanings for critical warnings and procedures.
Personnel Assigned to Operations
Defines qualification levels and responsibilities for personnel operating the MaxX.
Trained Personnel
Details specific roles (Operator, Handler, Mechanic, Technician) and required skills.
Personal Protective Equipment (PPE)
Specifies required safety clothing and equipment for users operating the MaxX.
General Safety Warnings
Outlines essential safety rules, responsibilities, and accident prevention for machine use.
Emergency Drill
Provides guidance for emergency procedures, including fire safety measures.
Unintended or Improper Use
Warns against misuse, hazardous environments, and non-recommended applications.
Transport and Handling
Receipt
Procedures for checking product integrity upon delivery and reporting transport damage.
Handling
Details packaging, safe handling practices, and table of weights for different models.
Transport
Guidelines for transporting the MaxX, including environmental limits and protection.
Inactivity
Instructions for cleaning, protecting, and storing the MaxX during periods of inactivity.
Description of the System
Advantages
Highlights the key features, benefits, and applications of the MaxX magnetic lifter.
Basic Principles of Magnetic Clamping with MaxX
Explains the magnetic mechanism, operation cycles, and forces involved in MaxX clamping.
Air Gap and Roughness
Details how air gaps and surface roughness affect magnetic attraction efficiency.
Contact Surface
Explains the direct relationship between useful contact surface and magnetic attraction force.
Type of Material
Lists materials and their magnetic properties (permeability) relevant to magnetic anchoring.
Material Thickness
Provides tables showing minimum load thickness required for effective magnetic anchoring.
Magnetic Force
Describes factors influencing magnetic force and provides load capacity graphs versus air gap.
Models Available
MaxX
Lists the various MaxX models and provides visual examples of different lifter types.
Technical Characteristics
MaxX Technical Characteristics
Specifies operating temperature ranges, load temperatures, and load limits for MaxX models.
MaxX Dimensions and Weights
Presents detailed dimensional drawings and weight specifications for each MaxX model.
General Description of the Supply
MaxX Description of the Supply
Lists the components included in the MaxX product package, adhering to RoHS directive.
Installation
Generic Installation
Step-by-step guide for the installation and initial setup of MaxX lifters, including lifting.
Analysis of Residual Risks
Risks Related to MaxX Lifters
Identifies potential risks during coupling, release, magnetization, and load handling.
Personal Protective Equipment
Refers to the Personal Protective Equipment (PPE) required for system installation and MaxX use.
Exposure to Magnetic Field
Discusses potential health effects of magnetic fields on individuals with implants or pacemakers.
Action Levels (LA) of the Static Magnetic Field
Details action levels for static magnetic fields as per EU Directive 2013/35/EU.
Proper Use of MaxX
Operating Procedure - Magnetizing and Handling
Step-by-step guide for safe magnetization, handling, and placement of loads with MaxX.
Operating Procedure - Demagnetisation
Instructions for safely demagnetizing the MaxX and releasing the load.
Checks and Maintenance
Controls – Standards
Outlines standards for periodic inspections of work equipment based on manufacturer data.
Checks - Method
Describes methods for visual, non-destructive, functional, and operational testing.
Daily Check
Procedure for daily checks to be performed by the operator before starting MaxX operations.
Frequent Check
Recommendations for checks within 3-month intervals, considering usage and environment.
Periodical Check
Recommendations for checks within 12-month intervals, considering usage and environment.
Maintenance - Warnings
Key warnings and precautions for trained personnel performing maintenance operations safely.
Daily Maintenance
Maintenance tasks to be performed at the end of each daily work activity.
Frequent Maintenance
Maintenance to be performed at the end of work activity within 3-month intervals.
Periodical Maintenance
Maintenance to be performed at the end of work activity within 12-month intervals.
Tightening of Screws
Table of torque values for tightening various screws used in the MaxX assembly.
Summary Table Maintenance/Checks
Comprehensive summary table of checks and maintenance tasks by component and frequency.
Problems and Related Solution
Problems
Directs users to chapters 9 and 10 for detailed operating problems and their solutions.
Decommissioning and Disposal
Decommissioning
Instructions for making the MaxX inoperative by removing it from its installation.
Disposal
Guidelines for safe and compliant demolition, disposal, and recycling of MaxX materials.
Spare Parts
Spare Parts
Lists and illustrates the available spare parts for the MaxX, with corresponding part numbers.
Warranty and Service
Warranty Conditions
Details the 24-month warranty coverage for defects in materials and workmanship.
Warranty Expiration
Lists conditions that void the product warranty, including unauthorized changes or misuse.
Annexes
Declaration of Conformity
States compliance with EU Machinery Directive 2006/42/EC and applied technical standards.
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