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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
according to LEGISLATION 2006/42/EC concerning machinery
Lainate (MI) - Italy
Edition: May 2019
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PERMANENT – ELECTRO MAGNETIC SYSTEMS
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code 09MAXX001
version EN
revisione 01
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Related Manuals for TECNOMAGNETE MaxX 1500
Summary of Contents for TECNOMAGNETE MaxX 1500
- Page 1 PERMANENT – ELECTRO MAGNETIC SYSTEMS TRANSLATION OF THE ORIGINAL INSTRUCTIONS according to LEGISLATION 2006/42/EC concerning machinery code 09MAXX001 Lainate (MI) - Italy version EN Edition: May 2019 revisione 01...
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Page 2: Table Of Contents
CONTENTS GENERAL NOTES ..............................4 ............................4 RESENTATION ........................4 MPORTANCE OF THE MANUAL ........................4 ETENTION OF THE MANUAL ............................4 ONVENTIONS ......................... 5 EFINITION OF SYMBOLS ....................... 5 ERSONNEL ASSIGNED TO OPERATIONS ..........................5 RAINED PERSONNEL (PPE) ....................6 ERSONAL PROTECTIVE EQUIPMENT ........................ - Page 3 ............................22 PARE PARTS WARRANTY AND SERVICE ............................ 23 14.1 WARRANTY CONDITIONS ........................ 23 14.2 WARRANTY EXPIRATION ......................... 23 TECNOMAGNETE SERVICE NETWORK ........................24 ANNEXES ................................24 16.1 ......................24 ECLARATION OF CONFORMITY codice 09MAXX001 Use and Maintenance Manual versione EN...
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Page 4: General Notes
A careful reading of the manual will enable TECNOMAGNETE reserves the right to make changes at any MaxX to be used in the correct way and safeguard the time to components and accessories in order to improve security and safety and operators and others. -
Page 5: Definition Of Symbols
Definition of symbols Trained personnel The qualifications are given below of the personnel allowed to use the MaxX: All parts concerning safety are highlighted in bold. All warning notes that alert the personnel concerned that the described operation involves exposure to residual risk, with possible damage to health or injury, if not carried out OPERATOR: a person or persons who, in compliance with the instructions, are shown in bold and... -
Page 6: Personal Protective Equipment (Ppe)
In the events of doubts over the appropriate usage, be integrated with technical compliance and with contact TECNOMAGNETE S.p.A. to determine whether it is use appropriate control systems for which the system was intended or otherwise. installations must be made in such a way that they can... -
Page 7: Nameplate Data
Handling 1.12 Two plates are applied on the MaxX: MaxX 125 – MaxX 250 – MaxX 300E – MaxX 500 – MaxX 600E 1) Logo and data referring to the identification of the MaxX TG 150 – MaxX TG 300... -
Page 8: Transport
- steel industries TECNOMAGNETE S.p.A. technicians, or by the User on - mold handling TECNOMAGNETE S.p.A.’s recommendations. The system must be transported in observance of the following environmental limits: a temperature range of -5 °C to +55 °C, rising to a maximum of +70 °C for a period no longer than 24 hours. -
Page 9: Basic Principles Of Magnetic Clamping With Maxx
③, is completed through the piece to be anchored⑤. MaxX is born from TECNOMAGNETE experience in the Fig.3.2B in the DEMAG phase, the two cores ① and development of solutions for the handling of ferrous loads. -
Page 10: Air Gap And Roughness
MIN. LOAD MODEL THICKNES CONDITIONS S [mm] MaxX 125 3.2.2 Contact surface MaxX 250 MaxX 300E The magnetic attraction force is directly proportional to the MaxX 500 useful contact surface. MaxX 600E The superficial heat treatments of the material of which the load... -
Page 11: Magnetic Force
S275JR, at a temperature of 20 °c. 4 MODELS AVAILABLE =Air gap LOAD LOAD MaxX Anchorage force The MaxX lifting system is a product of Tecnomagnete and is available in the models: The following graphs/curves are exhaustive of further MaxX 125 MaxX 250 MaxX 300E... -
Page 12: Technical Characteristics
The temperature of the load must not exceed + 80 ° C. placing MaxX, and Activan-Dolo, on the plate made of mild For higher temperatures of the load consult Tecnomagnete steel 80 mm thick with rectified super ¬ surface, of a S.p.A. -
Page 13: Max Xdimensions And Weights
MaxX dimensions and weights Fig.5.2A Fig.5.2B Dimensions [mm] Weig Model [kg] MaxX 125 MaxX 250 MaxX 500 MaxX 1000 MaxX 1500 MaxX 2000 MaxX 300E MaxX 600E MaxX TG150 MaxX TG300 codice 09MAXX001 Use and Maintenance Manual versione EN MaxX... -
Page 14: General Description Of The Supply
MaxX description of the supply The models MaxX125, MaxX250, MaxX300E, MaxX500, Tecnomagnete's products and methods conform to the MaxX600E, MaxXTG150 and MaxXTG300 are pre- European Union directive governing the reduction of assembled manual lifters which do not require any further harmful substances (RoHS). - Page 15 Fig.7.1H fasten it completely (Fig. 7.1E2 The lever tightening values are shown). Fig.7.1E1 Tool Lever Fig.7.1E2 Torque values for clamping the lever MaxX 125/250/300E 25 Nm MaxX 500/600E 48 Nm MaxX 1000 85 Nm MaxX 1500/2000 = 210 Nm MaxX is designed to be lifted and handled with suitable...
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Page 16: Risks Related To Max Xlifters
RISKS Permanent magnetic systems manufactured Tecnomagnete are made paying close attention to the construction criteria and to the regulations in force regarding safety: in any case, possible dangerous UNSTABLE conditions can remain. This chapter is intended to warn of risks that may arise in particular situations. -
Page 17: Action Levels (La) Of The Static Magnetic Field
MaxX models in active state (MAG) or in deactivated state (DEMAG). Fig.8.4A Distance [cm] MODELLO Lifter status LA : 0,5 [mT] LA : 3 [mT] DEMAG MaxX 125 MaxX DEMAG TG150 MaxX 250 MaxX 300E MaxX DEMAG TG300 MaxX 500... -
Page 18: The Following Is The Basic Operating Procedure For Using The Maxx
b) Turn the lever until it locks into the mechanical Turn the lever until it locks into the mechanical 9 PROPER USE OF PROPER USE OF lever lock. Fig.9.1B MAXX Pin lever lever (for lever lock) (for lever lock) The following is the basic operating procedure for The following is the basic operating procedure for using the MaxX Operating procedure... -
Page 19: Operating Procedure - Demagnetisation
CHECKS and CHECKS and Operating procedure Operating procedure - Demagnetisation MAINTENANCE MAINTENANCE Demagnetize with the load perfectly on the Demagnetize with the load perfectly on the Adequate checks and maintenance are key factors in Adequate checks and maintenance are key factors in ground or on a support suitable for supporting the ground or on a support suitable for supporting the ensuring that the MaxX will last longer under optimum... -
Page 20: Daily Check
MAINTENANCE OPERATIONS MUST BE CARRIED OUT (this test is defined as a tear-off test). ONLY AND EXCLUSIVELY BY PERSONNEL TRAINED IN TECNOMAGNETE is able to provide you with adequate ACCORDANCE WITH THE REGULATIONS technical assistance to carry out the tear-off test. -
Page 21: Summary Table Maintenance/Checks
9). Keep the operating area of the inspection + chapter 9). Clean carefully test lever operating area lever lock pin Operational or ask TECNOMAGNETE for clean test adequate technical assistance if necessary. Weekly Checking the state of Body and... -
Page 22: Problems And Related Solution
11 PROBLEMS AND 13 SPARE PARTS RELATED SOLUTION We suggest to contact the TECNOMAGNETE Service Network to request spare parts according to the MaxX model. The operating personnel in charge of maintenance/repair must scrupulously comply with the accident prevention Spare parts 13.1... -
Page 23: Warranty And Service
if it is disassembled, tampered with or repaired exclusively by care and / or at the TECNOMAGNETE. without authorisation from TECNOMAGNETE S.p.A. The MaxX for repair must be sent by the customer in FREE ... -
Page 24: Tecnomagnete Service Network
TECNOMAGNETE Inc. 6655 Allar Drive, Sterling Hts, MI 48312 Tel.: +1 586 276 6001 Fax: +1 586 276 6003 infousa@tecnomagnete.com CINA TECNOMAGNETE Shanghai Liason Office Tel. +86 21 6888 2110 info@tecnomagnete.com.cn codice 09MAXX001 Use and Maintenance Manual versione EN MaxX... - Page 25 codice 09MAXX001 Use and Maintenance Manual versione EN MaxX revisione 01...
- Page 26 codice 09MAXX001 Use and Maintenance Manual versione EN MaxX revisione 01...
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