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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
according to LEGISLATION 2006/42/EC concerning machinery
Lainate (MI) - Italy
Edition: May 2019
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code 09MAXX001
version EN
revisione 01
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Table of Contents
Related Manuals for TECNOMAGNETE MaxX 500
Summarization of Contents
1 GENERAL NOTES
1.1 PRESENTATION
Overview of Tecnomagnete's history, market position, and product technology.
1.2 IMPORTANCE OF THE MANUAL
Emphasizes the necessity of reading and following manual instructions for safe and correct operation.
1.3 RETENTION OF THE MANUAL
Instructions on keeping the manual safe, accessible, and undamaged for all users.
1.4 CONVENTIONS
Explains the manual's hierarchical structure and the use of symbols for emphasis.
1.5 DEFINITION OF SYMBOLS
1.6 PERSONNEL ASSIGNED TO OPERATIONS
Details the qualification levels required for personnel performing operations with the MaxX.
1.7 TRAINED PERSONNEL
Defines the roles and required skills for operators, handlers, maintenance, and technicians.
1.8 PERSONAL PROTECTIVE EQUIPMENT (PPE)
1.9 GENERAL SAFETY WARNINGS
Outlines essential safety regulations, responsibilities, and warnings for using MaxX systems.
1.10 EMERGENCY DRILL
Provides guidance on emergency procedures, including fire safety, for the MaxX system.
1.11 UNINTENDED OR IMPROPER USE
Warns against misuse, explosive atmospheres, and specific prohibited applications of the MaxX.
2 TRANSPORT AND HANDLING
2.1 RECEIPT
Instructions for checking the package integrity and material upon receipt of the MaxX.
2.2 HANDLING
Details safe handling procedures, packaging, and weight considerations for MaxX models.
2.3 TRANSPORT
2.4 INACTIVITY
Procedures for cleaning, protecting, and storing MaxX during periods of inactivity.
3 DESCRITPION OF THE SYSTEM
3.1 ADVANTAGES
Highlights the benefits of MaxX lifters, including construction, materials, and application areas.
3.2.1. AIR GAP AND ROUGHNESS
3.2.2 CONTACT SURFACE
Explains the direct relationship between contact surface area and magnetic attraction force.
3.2.3 TYPE OF MATERIAL
Details how material properties like magnetic permeability affect magnetic anchoring.
3.2.4 MATERIAL THICKNESS
Explains the impact of material thickness on magnetic flux absorption and anchorage force.
4 MODELS AVAILABLE
4.1 MAXX
Lists the available MaxX lifting system models, including standard and TG series.
5 TECHNICAL CHARACTERISTICS
5.1 MAXX TECHNICAL CHARACTERISTICS
Provides operating conditions, temperature limits, and load capacity tables for MaxX models.
6 GENERAL DESCRIPTION OF THE SUPPLY
6.1 MAXX DESCRIPTION OF THE SUPPLY
Lists the components included in the MaxX supply, adhering to RoHS and safety standards.
7 INSTALLATION
7.1 GENERIC INSTALLATION
Step-by-step guide for installing MaxX lifters, focusing on models requiring assembly.
8 ANALYSIS OF RESIDUAL RISKS
8.1 RISKS RELATED TO MAXX LIFTERS
Identifies risks during coupling, release, magnetization, and handling, emphasizing load stability.
8.2 PERSONAL PROTECTIVE EQUIPMENT
Reiterates PPE requirements, stating they are the same as for the system the MaxX is installed on.
8.3 EXPOSURE TO MAGNETIC FIELD
Discusses potential effects of magnetic fields on individuals with pacemakers or electronic implants.
9 PROPER USE OF MAXX
9.1 OPERATING PROCEDURE - MAGNETIZING AND HANDLING
Step-by-step guide for preparing, magnetizing, and handling loads with the MaxX lifter.
10 CHECKS AND MAINTENANCE
10.1 CONTROLS – STANDARDS
Outlines standards for periodic inspections of work equipment, referencing UNI ISO and ISO standards.
10.2 CHECKS - METHOD
Describes methods for checks: visual, non-destructive, functional, and operational tests.
10.3 DAILY CHECK
10.4 FREQUENT CHECK
Guidelines for frequent checks performed within 3-month intervals, based on usage.
10.5 PERIODICAL CHECK
Guidelines for periodical checks performed within 12-month intervals, based on usage.
10.6 MAINTENANCE - WARNINGS
Critical warnings for maintenance operations, emphasizing qualified personnel and safety precautions.
10.7 DAILY MAINTENANCE
Tasks for daily maintenance, performed at the end of the work activity, including operational tests.
10.8 FREQUENT MAINTENANCE
Maintenance to be performed at the end of work activity within 3-month intervals.
10.9 PERIODICAL MAINTENANCE
Maintenance to be performed at the end of work activity within 12-month intervals, including annual tests.
10.10 TIGHTENING OF SCREWS
Table specifying axial preload and tightening moments for various screw sizes on MaxX.
11 PROBLEMS AND RELATED SOLUTION
11.1 PROBLEMS
Details common operating problems and their solutions, as described in chapters 9 and 10.
12 DECOMMISSIONING AND DISPOSAL
12.1 DECOMMISSIONING
Procedure for making a MaxX lifter inoperative before removal from its hook.
12.2 DISPOSAL
Guidelines for the demolition, disposal, and recycling of MaxX components according to EU directives.
13 SPARE PARTS
13.1 SPARE PARTS
Lists and illustrates the available spare parts for the MaxX lifters.
14 WARRANTY AND SERVICE
14.1 WARRANTY CONDITIONS
Details the 24-month warranty coverage, exclusions, and limitations for MaxX products.
14.2 WARRANTY EXPIRATION
Specifies conditions that void the MaxX product warranty, including tampering and improper use.
16 ANNEXES
16.1 DECLARATION OF CONFORMITY
States MaxX compliance with EU Machinery Directive and relevant technical standards.
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