Rotary Y12 Operation & Maintenance Manual
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Rotary Y12 Operation & Maintenance Manual

Surface and flush mounted lift 12000 lb. capacity (6000 lbs. per axle)
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Table of Contents

Owner/Employer Responsibilities ...................................................... 2
Safety Instructions ............................................................................... 2
Operating Instructions ......................................................................... 4
Maintenance Instructions ................................................................... 6
Trouble Shooting ................................................................................... 7
Manual Raising & Lowering Runways .............................................. 12
Calibration Procedure .......................................................................... 15
Lift Lockout/Tagout Procedure ........................................................... 18
Operating Conditions ............................................................................ 19
Approved Accessories......................................................................... 19
© April 2013 By Vehicle Service Group. All rights reserved. CO8571.1
Y12/YA12
SURFACE AND FLUSH MOUNTED LIFT
(1000 SERIES)
12000 lb. Capacity
(6000 lbs. per axle)

TABLE OF CONTENTS:

LP20576
OM20215
Rev. C 4/11/2013
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  • Page 1: Table Of Contents

    Y12/YA12 SURFACE AND FLUSH MOUNTED LIFT (1000 SERIES) 12000 lb. Capacity (6000 lbs. per axle) & & TABLE OF CONTENTS: Owner/Employer Responsibilities ............2 Safety Instructions ................2 Operating Instructions ................. 4 Maintenance Instructions ..............6 Trouble Shooting ................... 7 Manual Raising &...

  • Page 2: Owner/Employer Responsibilities

    Use only qualified lift service ramp/chocks. personnel and genuine Rotary parts to make repairs. • Never allow front wheels to strike the front wheel stops. • Thoroughly train all employees in the use and care of lift and wheels free device, using manufacturer’s instructions and “Lifting...
  • Page 3 SAFETY INSTRUCTIONS • Always keep area around lift clean of tools, debris, grease, and • DO NOT block open or override self-closing lift controls, they are oil. designed to return to the off or neutral position when released. • Always keep runway clean. •...

  • Page 4: Operating Instructions

    OPERATING INSTRUCTIONS WARNING To avoid personal injury and/or property dam- WARNING Never raise lift while vehicle is supported age, permit only trained personnel to operate lift. above the runway by the wheels free device. 3. Before Lowering Lift: IMPORTANT Always lift vehicle using all four tires. Never raise just one end, corner or one side of vehicle.
  • Page 5 OPERATING INSTRUCTIONS Triangular Rear Wheel Wheel Stops Chock Fig. 1 Lower To Locks Button (Blinks When Lift Is Not Resting On Locks) Raise Button Control Fault Beeper Disconnect Switch Fig. 2 Lower Button Runway Arm Link Leg Link Hands Clear Warning Fig.

  • Page 6: Maintenance Instructions

    • For Wheels Free Device Maintenance Instructions see Wheels Free Device Installation, Operation and Maintenance Instructions in the wheels free device box. • Replace all caution, warning, or safety related decals on the lift if unable to read or missing. Reorder labels from Rotary Lift - see parts breakdown.

  • Page 7: Trouble Shooting

    TROUBLE SHOOTING Troubleshooting Possible Remedy Description Cause Lift Stops Short Of Full Rise Low Oil Level 1. Refill reservoir per the install instructions and with the recommended oil grade. Lift Chatters Low Oil Level 1. Check for leaks. 2. Refill reservoir per the installation instructions and with the recom- mended oil grade.
  • Page 8 TROUBLE SHOOTING Troubleshooting Possible Remedy Description Cause Lift Going Up Unlevel - Continued Lift Installed On Unlevel Floor 1. Shim lift to level per installation instructions. If over 1/2"(13mm) use grout to shim bases per installation instructions. Slow Lifting Speed 1.
  • Page 9 TROUBLE SHOOTING Troubleshooting Possible Remedy Description Cause 1. Follow trouble shooting instructions Lift Fails To Raise When Pushing Raise 1. Control Fault Beeps for fault identification. Button 2. Raise Button Defective 2. Replace raise button. 3. Vehicle Weight And Balance 3.
  • Page 10 TROUBLE SHOOTING Troubleshooting Possible Remedy Description Cause RJ Pump Will Not Start 1. Insufficient air supply at pump 1. Pump requires 100-120psi at 20cfm. 2. Locate and correct leakage. 2. Leak in air supply line 3. Remove and install a new filter. 3.
  • Page 11 TROUBLE SHOOTING Troubleshooting Possible Remedy Description Cause RJ Drifts Down - Will Not Hold -Continued 1. Internal leakage 1. Have pump serviced by an autho- rized service center. 2. Release locking latch. 2. Lift locking latch not released 3. Replace damaged or missing parts. 3.

  • Page 12: Manual Raising & Lowering Runways

    A hand pump (not included with the lift, (labeled SV3 and SV4) will have to be opened, by rotat- Rotary Part # N827) will need to be attached to the HP ing the knobs by hand, to allow fluid to flow from the port on the front of the block.
  • Page 13 Manually Raising And Lowering Runways Ensure that all valves are returned to the closed position after lowering is complete. The SV1 and IMPORTANT SV2 blocking valves must be closed by rotating the knob until the knob raises fully, see Fig. 4. The SV3 and SV4 proportional valves must be closed by rotating the knobs clockwise until they stop, see Fig.
  • Page 14 Manually Raising And Lowering Runways CONTROL MANIFOLD POWER CABLE INLET BACK PANEL ACCESS IN CONTROL CABINET DUCT COVER Control Manifold in Control Cabinet Fig. 5 BACK OF CONTROL CABINET ELECTRIC SOLENOID PRESS BUTTON ON BACK OF VALVE TO DISENGAGE LOCKS Air Electric Solenoid in Control Cabinet Fig.

  • Page 15: Calibration Procedure

    Calibrate Runways Procedure: Lower To Locks Button 1. Lower lift to the floor and (Blinks When Lift Is Not turn the disconnect switch Resting On Locks) to “OFF”, Fig. 7. 2. Remove the wheels free Raise Button devices (rolling bridges) Control Fault from the lift.
  • Page 16 Calibrate Runways 6. Turn disconnect switch to “OFF”. 7. Open top panel, move calibrate switch to “Run”, and re-close the top panel. 8. Turn disconnect switch to “ON” 9. Raise the runways to the 5th lock position by pressing the“RAISE” button as shown in Fig. 7 to raise both runways until the top of one runway is approximately 42”...
  • Page 17 Calibrate Runways 18. Close the top cover and run the lift up and down a couple of times to verify that the top of the runways are staying level with each other within 1”. If the runways are not level, re-run the calibration process by lowering the lift to the ground and repeating the process.

  • Page 18: Lift Lockout/Tagout Procedure

    The responsibility for assuring that this procedure is followed is binding upon all employees and service per- sonnel from outside service companies (i.e., Authorized Rotary Installers, contactors, etc.). All employees shall be instructed in the safety significance of the lockout procedure by the facility owner/manager. Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner/manager (or assigned designee) in the purpose and use of the lockout procedure.

  • Page 19: Operating Conditions

    OPERATING CONDITIONS Lift is not intended for outdoor use and has an operating ambient temperature range of 41º-104ºF (5º-40ºC). APPROVED ACCESSORIES Item Part Number Standard Ramps Z110019 Extended Ramps Z110020 Flush Ramps Z110023...
  • Page 20 Installer: Please return this booklet to literature package and GIVE TO LIFT OWNER/OPERATOR. Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Rotary Lift. Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See Literature Package for Parts Breakdown.

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