Greenlee GATOR LS100X Service Manual

Greenlee GATOR LS100X Service Manual

Battery-powered in-line x tools

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SERVICE MANUAL
(EK425LX shown)
GATOR
®
Battery-powered
In-line X Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52080036 REV 1
© 2017 Greenlee Textron Inc.
3/17

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Summarization of Contents

Safety
Purpose of this Manual
This manual is intended to familiarize authorized Greenlee service personnel with the service parts for the Greenlee Battery-powered In-line X Tools.
Other Publications
Lists operation manuals for various Greenlee Battery-powered In-line X Tools models.
Important Safety Information
Safety Alert Symbol
Explains the usage of the safety alert symbol and signal words (DANGER, WARNING, CAUTION).
Danger Hazard Level
Defines immediate hazards that WILL result in severe injury or death if not avoided.
Warning Hazard Level
Defines hazards that COULD result in severe injury or death if not avoided.
Caution Hazard Level
Defines hazards or unsafe practices that MAY result in injury or property damage if not avoided.
Skin Injection Hazard
Warns about injecting oil under pressure and seeking immediate medical attention if injured.
Solvent and Flammable Liquids Warning
Advises against using solvents or flammable liquids for cleaning to prevent ignition and injury.
Battery Disposal Warning
Warns against disposing batteries in fire due to explosion and fume hazards.
Manual Reference Warning
Emphasizes reading and understanding the manual and operation manual before use.
Eye Protection Warning
Mandates wearing eye protection during operation or servicing to prevent serious eye injury.
Service and Maintenance Caution
Advises performing service and maintenance only as described in the manual to avoid injury or damage.
Main Illustrations - All Tools
Motor Assembly Illustration
Diagram showing the components of the motor assembly with part callouts.
Main Illustrations - All Tools (cont'd)
Pump Housing, Relief Valve, and Piston Pump Illustrations
Illustrations of pump housing, relief valve, and piston pump assemblies for various tool models.
Main Illustrations - All Tools (cont'd)
Pump Housing, Relief Valve, and Piston Pump Illustrations (cont'd)
Illustrations of pump housing, relief valve, and piston pump assemblies for ESG45L and LS100X tools.
Main Parts List - All Tools
Control Board Parts List
Lists part numbers and descriptions for various control boards used in the tools.
Sensor and Ring Parts List
Lists part numbers and descriptions for sensors and various rings used in the tools.
Piston Pump Assembly Parts List
Lists part numbers and descriptions for piston pump assemblies and their components.
Relief Valve Unit Parts List
Lists part numbers and descriptions for relief valve units and associated parts.
Main Parts List - All Tools (cont'd)
Housing Unit Parts List
Lists part numbers and descriptions for housing units for different tool models.
Carrying Accessories Parts List
Lists part numbers for carrying straps and cases for the tools.
Power Accessories Parts List
Lists part numbers for batteries, chargers, and adapters for the tools.
EK6IDL Head and Ram Illustration and Parts List
EK6IDL Head and Ram Assembly
Illustration and parts list for the head and ram assembly of the EK6IDL tool.
EK6IDL Fastener Kit
Lists components included in the fastener kit for the EK6IDL head and ram.
EK6IDL Spring Kit
Lists components included in the spring kit for the EK6IDL head and ram.
EK6IDL O-ring (Part 19)
Details the O-ring with specific dimensions used in the EK6IDL tool.
EK410L Head and Ram Illustration and Parts List
EK410L Head and Ram Assembly
Illustration and parts list for the head and ram assembly of the EK410L tool.
EK410L Ram Kit
Lists components included in the ram kit for the EK410L tool.
EK410L Hardware Kit
Lists components included in the hardware kit for the EK410L tool.
EK410L O-ring (Part 19)
Details the O-ring used in the EK410L tool, referencing a specific part number.
EK425L/EK628L Ram Illustration and Parts List
EK425L/EK628L Ram Unit Assembly
Illustration and parts list for the ram unit assembly of EK425L and EK628L tools.
EK425L/EK628L Spring Kit
Lists components included in the spring kit for the EK425L/EK628L ram unit.
EK425L/EK628L Latch Kit
Lists components included in the latch kit for the EK425L/EK628L ram unit.
EK425L/EK628L Roller Kit
Lists components included in the roller kit for the EK425L/EK628L ram unit.
Jaw Units Illustration and Parts List
CJ22 Crimping Jaw Unit
Illustration and parts list for the CJ22 crimping jaw unit for cUL and UL classified crimps.
CJXPJ Crimping Jaw Unit
Illustration and parts list for the CJXPJ crimping jaw unit.
CJB Single-Use Lock Cutter
Illustration and parts list for the CJB single-use lock cutter.
Jaw Units Illustration and Parts List (cont'd)
CJD3BG Crimping Jaw Unit
Illustration and parts list for the CJD3BG crimping jaw unit.
CJD3O Crimping Jaw Unit
Illustration and parts list for the CJD3O crimping jaw unit.
CJD3 Crimping Jaw Unit
Illustration and parts list for the CJD3 crimping jaw unit.
CJK Kearney Crimping Jaw Unit
Illustration and parts list for the CJK Kearney crimping jaw unit.
EK622L Head and Ram Illustration and Parts List
EK622L Head and Ram Assembly
Illustration and parts list for the head and ram assembly of the EK622L tool.
EK622L Adapter Disk
Details the adapter disk used in the EK622L head and ram assembly.
EK622L O-ring (Part 5)
Details the O-ring used in the EK622L tool, referencing a specific part number.
EK622L Die Retainer Kit
Lists components included in the die retainer kit for the EK622L tool.
ES20L/ES32L/ES32FL Head and Ram Illustration and Parts List
ES20L Head Assembly
Illustration and parts list for the ES20L head assembly.
ES32L Head Assembly
Illustration and parts list for the ES32L head assembly.
ES32FL Head Assembly
Illustration and parts list for the ES32FL head assembly.
ES20L/ES32L/ES32FL Ram Kit
Lists components included in the ram kit for ES20L, ES32L, and ES32FL tools.
ESC35L Head and Ram Illustration and Parts List
ESC35L Head Assembly
Illustration and parts list for the ESC35L head assembly.
ESC35L Backup Ring (Part 1)
Details the backup ring used in the ESC35L tool, referencing a specific part number.
ESC35L O-ring (Part 2)
Details the O-ring used in the ESC35L tool, referencing a specific part number.
ESC35L Die Retainer Kit
Lists components included in the die retainer kit for the ESC35L tool.
ESG25L Head and Ram Illustration and Parts List
ESG25L Head Assembly
Illustration and parts list for the ESG25L head assembly.
ESG25L Backup Ring (Part 1)
Details the backup ring used in the ESG25L tool, referencing a specific part number.
ESG25L O-ring (Part 2)
Details the O-ring used in the ESG25L tool, referencing a specific part number.
ESG25L O-ring (Part 7)
Details another O-ring used in the ESG25L tool, referencing a specific part number.
ESG45L Head and Ram Illustration and Parts List
ESG45L Head and Ram Assembly
Illustration and parts list for the ESG45L head and ram assembly.
ESG45L O-ring (Part 1)
Details the O-ring used in the ESG45L tool, referencing a specific part number.
ESG45L Piston Backup Ring (Part 2)
Details the piston backup ring used in the ESG45L tool, referencing a specific part number.
ESG45L Plate Kit
Lists components included in the plate kit for the ESG45L tool.
ETS8L Head and Ram Illustration and Parts List
ETS8L Head and Ram Assembly
Illustration and parts list for the ETS8L head and ram assembly.
ETS8L Bushing with Seal
Details the bushing with seal used in the ETS8L tool.
ETS8L Cutter Blade Kit
Lists components included in the cutter blade kit for the ETS8L tool.
ETS8L Seal Bushing (Part 9)
Details the seal bushing used in the ETS8L tool, referencing a specific part number.
ETS12L Head and Ram Illustration and Parts List
ETS12L Head Assembly
Illustration and parts list for the ETS12L head assembly.
ETS12L Cutter Blade Kit
Lists components included in the cutter blade kit for the ETS12L tool.
ETS12L O-ring (Part 8)
Details the O-ring used in the ETS12L tool, referencing a specific part number.
ETS12L Piston Backup Ring (Part 9)
Details the piston backup ring used in the ETS12L tool, referencing a specific part number.
LS100X Head and Ram Illustration and Parts List
LS100X Punch Head Assembly
Illustration and parts list for the LS100X punch head assembly.
LS100X O-ring (Part 9)
Details the green O-ring with specific dimensions used in the LS100X tool.
LS100X O-ring (Part 10)
Details another green O-ring with specific dimensions used in the LS100X tool.
LS100X Seal Kit
Lists components included in the seal kit for the LS100X tool.
LS100X Adapter Kit
Lists components included in the adapter kit for the LS100X tool.

Table of Contents