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Operating instructions
PIKO 1.5 - 4.2 MP

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Summarization of Contents

Legal Notice and Disclaimers
Exclusion of Liability
KOSTAL Solar Electric GmbH accepts no liability for potential errors in text or illustrations.
Gender Equality Statement
Commitment to using gender-neutral language where possible for readability.
Preface and Product Introduction
Maximum Efficiency and Service Life
Highlights peak efficiencies and the inverter's long service life due to its cooling concept.
Designer Casing and Easy Installation
Describes the plastic housing, low surface temperatures, and ease of wall mounting.
Visualisation Features
Details the graphic display for visualizing energy load and operating parameters.
General Information
General Safety Instructions
Crucial safety guidelines for installation, operation, and maintenance of the device.
Product Identification and Types
Information on inverter models, manual version, and manufacturer's address.
Scope of Delivery
Lists all components included in the package with the inverter.
Intended Use
Defines the proper application and limitations for the inverter's use.
Manual Structure and Target Audience
Explains manual organization, identifies the target audience, and defines designations.
Signal Words and Abbreviations
Defines signal words like DANGER and NOTICE, and lists common abbreviations.
Structure and Function
3.1 Housing Components Overview
Details physical parts of the inverter housing, including display and connectors.
3.2 Operating Buttons Functionality
Explains the functions of the ESC, Delta, and SET operating buttons.
3.3 Display: General Information
Provides general information about the inverter's display and error indications.
3.3 Display: Status Information
Describes the values shown in the status display, such as output power and date.
3.3 Display: Graphical Yield and PV Curve
Explains how to interpret graphical yield data and PV generator characteristic curves.
3.3 Display: System Info and Network Settings
Details system information, network parameters, and numerical settings.
3.3 Display: Measurement Selection and Acoustic Alarm
Customizing displayed measurements and configuring the acoustic alarm.
3.3 Display: Backlight and TCP/IP Configuration
Adjusting display backlight and setting up TCP/IP network connectivity.
3.3.4 Service Menu Access
Instructions on how to access and use the inverter's service menu.
Power Limiter and Fixed Voltage Settings
Adjusting output power limits and setting a fixed input voltage.
Factory Reset Options
Procedures for deleting country settings and resetting the device to factory defaults.
Voltage and Frequency Limit Settings
Configuring operational voltage and frequency limits for grid connection.
Reactive Power Characteristic Curve Setup
Defining the inverter's behavior for reactive power control.
Reactive Power Details and Cooling System
Further details on reactive power curves and the inverter's cooling mechanism.
Grid Monitoring Functionality
Describes how the inverter monitors grid parameters and responds to deviations.
Data Communication Interfaces
Overview of the available communication ports like RJ45 and RJ10.
Data Logging and Network (TCP/IP) Setup
Details on data storage and configuring network connectivity for data transfer.
PIKO Solar Portal and Web Server Access
Instructions for connecting to the PIKO Solar Portal and accessing the internal web server.
RS485 Bus Communication Details
Information on using the RS485 bus for communication with other devices.
RS485 Bus Slaves and External Control
Lists compatible devices for RS485 and Italy-specific external control.
External Data Logger Connection
Guidance on connecting external data logging devices to the RS485 bus.
Alternative RS485 Data Connection Cable
Instructions for using alternative data connection cables for RS485.
RS485 Cable Pin Assignment and Termination
Details on RS485 cable pinouts and bus termination requirements.
RS485 Addressing Procedure
Steps for setting unique communication addresses for inverters on the RS485 bus.
Modbus RTU Communication and Cable
Information on the Modbus RTU protocol and its data connection cable.
Modbus RTU Input Warning
Cautionary note regarding the Modbus RTU input and potential damage.
Installation Procedures
Safety Measures During Installation
Critical safety guidelines and DANGER warnings for all installation activities.
Mounting Location and Network Transmission Precautions
Requirements for mounting location and warnings about public network data transmission.
Mounting the Inverter Plate
Step-by-step instructions for fastening the mounting plate to the surface.
Protection Class II Symbol Covering (Australia)
Specific instruction for Australian regulations regarding the Protection Class II symbol.
Attaching Inverter to Mounting Plate
Securing the inverter onto the mounting plate, ensuring it is firmly seated.
Prepare AC Connection: Circuit Breakers
Information on required miniature and fault current circuit breakers.
Assemble AC Plug: Wiring and Grid Types
Instructions for wiring the AC plug, considering 2-phase and 3-phase mains grids.
AC Plug Assembly and PE Connection
Detailed steps for AC plug assembly and connecting the protective earth (PE).
Prepare DC Connections
Steps for correctly preparing and connecting the DC cables to the inverter.
Prepare Data Connection Cable
Instructions for preparing the data connection cable (e.g., RJ45).
Connect Inverter and Switch AC On
Final steps to connect the inverter and switch on the AC power.
Initial Commissioning: Function and Country Selection
Overview of initial commissioning, prerequisites, and country setting process.
Initial Commissioning: Language and Date Format
Setting the display language and selecting the desired date format.
Initial Commissioning: Date and Time Settings
Procedures for setting the inverter's current date and time.
Initial Commissioning: Country Selection Details
Detailed steps for selecting the correct country for regional grid parameter settings.
Reactive Power Characteristic Curve Settings
Configuring the inverter's reactive power characteristic curve based on country requirements.
Reactive Power: Load Defaults and Node Configuration
Setting default reactive power curves and configuring specific nodes for custom curves.
Display Characteristic Curve and Finish Commissioning
Viewing the set reactive power curve and completing the initial commissioning process.
Feed-in Management Setup
Managing power feed-in based on country regulations, including product recommendations.
Feed-in Management: Mode and Meter Configuration
Setting the dynamic feed-in regulation mode and configuring the energy meter type.
Switching the Inverter On
Procedure for powering up the inverter after installation and initial commissioning.
Switching the Inverter Off
Procedure for safely powering down the inverter, including AC and DC supplies.
Deinstalling the Inverter: DC and AC Disconnections
Steps to safely disconnect DC and AC cables before removing the inverter.
Deinstalling the Inverter: AC Plug and Physical Removal
Instructions for opening the AC plug and physically removing the inverter from its mounting.
Operation and Monitoring
Overview of Operating Functions
General view of the inverter's operational menus and functions accessible via buttons.
General Operating Functions: Buttons and Display
Basic interaction with the device, covering button usage and display elements.
Important Operating Functions: Status and Menu Navigation
Accessing the status display and navigating through the inverter's menu system.
Displaying Yield Data Numerically and Graphically
Methods for viewing yield data, either as a list or a graphical chart.
Editing Selection Lists: Check Boxes and Radio Buttons
Using check box and radio button selection methods within menu lists.
Changing Numeric Settings
Procedures for modifying numerical parameters like date, time, and voltage limits.
Accessing and Editing Service Menu Values
Instructions for accessing the service menu and editing advanced parameters.
PIKO Solar Portal Registration
Step-by-step guide to registering the inverter with the PIKO Solar Portal online platform.
Self Test Procedure
Self Test Function and Prerequisites
Explains the purpose and necessary conditions for performing the inverter's self test.
Performing the Self Test Operation
Detailed steps on how to initiate and conduct the self-test on the inverter.
Interpreting Self Test Results
How to understand the outcomes of the self-test and confirm the results.
Troubleshooting Self Test Errors
Describes error messages that may prevent the self-test from running and their remedies.
Event Messages and Troubleshooting
Event Message Structure and Types
Defines the components of event messages and categorizes them into Information, Warning, and Error.
Event Message Display Behavior
Explains how new event messages appear and disappear after confirmation or correction.
Confirming and Displaying Event Messages
Instructions on how to acknowledge event messages and view them chronologically.
List of Event Messages (A-G)
Details specific event messages related to grid parameters and device status.
List of Event Messages (G-V)
Details specific event messages related to voltage, frequency, and grid relay status.
List of Event Messages (V-O)
Details specific event messages related to internal errors, isolation, and wiring.
List of Event Messages (P-S)
Details specific event messages related to power reduction, current/voltage limits, and self-test failures.
List of Event Messages (S-T)
Details specific event messages related to software incompatibility and time/date loss.
Maintenance and Disposal
Routine Maintenance Procedures
Guidelines for inspecting and cleaning the inverter, especially cooling fins.
Proper Disposal of Inverter
Information on environmentally compliant disposal of the inverter and its components.
Technical Data
Inverter Specifications: PIKO 1.5/2.0 MP
Detailed technical specifications for the PIKO 1.5 MP and PIKO 2.0 MP models.
Inverter Operating Behavior Characterization
Data on maximum efficiency, European efficiency, CEC efficiency, and MPP efficiency.
Inverter Safety, Operating Conditions, and Connections
Safety classifications, environmental operating conditions, and connection details.
Inverter Specifications: PIKO 2.5/3.0 MP (Part 1)
Technical specifications for PIKO 2.5 MP and PIKO 3.0 MP models.
Inverter Specifications: PIKO 2.5/3.0 MP (Part 2)
Continued technical specifications for PIKO 2.5 MP and PIKO 3.0 MP models.
Inverter Specifications: PIKO 2.5/3.0 MP (Part 3)
Continued technical specifications for PIKO 2.5 MP and PIKO 3.0 MP models.
Inverter Specifications: PIKO 2.5/3.0 MP (Part 4)
Continued technical specifications for PIKO 2.5 MP and PIKO 3.0 MP models.
Inverter Specifications: PIKO 3.6/4.2 MP (Part 1)
Technical specifications for PIKO 3.6 MP and PIKO 4.2 MP models.
Inverter Specifications: PIKO 3.6/4.2 MP (Part 2)
Continued technical specifications for PIKO 3.6 MP and PIKO 4.2 MP models.
Inverter Specifications: PIKO 3.6/4.2 MP (Part 3)
Continued technical specifications for PIKO 3.6 MP and PIKO 4.2 MP models.
AC Cables and Line Circuit Breakers
Requirements and specifications for AC cables and suitable line circuit breakers.
AC Cable Cross-Sections and Breaker Ratings
Table detailing AC cable conductor cross-sections and corresponding miniature circuit breaker ratings.
Appendix
Bore Dimension Drawing for Mounting
Diagrams showing the dimensions for mounting holes on the inverter.

Table of Contents