LEMKEN 9/300 Operating Instructions Manual
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LEMKEN 9/300 Operating Instructions Manual

LEMKEN 9/300 Operating Instructions Manual

Disc cultivator, terradisc
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Operating Instructions
Disc cultivator
Terradisc
9/260, 9/300, 9/400 S
9/260 Ü, 9/300 Ü and 9/400 SÜ
Safety is our concern!
ÃÃÃÃÃÃÃÃÃÃ
Art.Nr. 175 1217
GB-4/03.01
LEMKEN GmbH & Co. KG
Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen
Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220
eMail: lemken@lemken.com, Internet: http://www.lemken.com

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  • Page 1 Operating Instructions Disc cultivator Terradisc 9/260, 9/300, 9/400 S 9/260 Ü, 9/300 Ü and 9/400 SÜ Safety is our concern! ÃÃÃÃÃÃÃÃÃÃ Art.Nr. 175 1217 GB-4/03.01 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postfach 11 60, D-46515 Alpen Telefon (0 28 02) 81-0, Telefax (0 28 02) 81-220 eMail: lemken@lemken.com, Internet: http://www.lemken.com...
  • Page 3 Only use genuine Lemken spare-parts. Spurious parts negatively influence the function of the implement, show a shorter lifetime and increase in nearly all cases additional maintenance. We trust that you will understand that LEMKEN unable to guarantee poor operation and damage caused by using spurious parts!

  • Page 4: Table Of Contents

    Under „defined use“ the manufacturer’s prescribed operation-, maintenance- and repair conditions are to be adhered to! • The LEMKEN Terradisc may only be operated, maintained and repaired by such persons who have been made acquainted with it and who have been advised about the dangers! •...
  • Page 5 5 ATTACHING AND DETACHING THE IMPLEMENT........9 5.1 Attaching to the tractor................9 5.2 Detaching from the tractor ............... 9 6 THREE-POINT-LINKAGE ................10 6.1 General Instructions ................10 6.2 Vertical Adjustment of Drawbar ............. 10 6.3 Change of the Drawbar Position ............10 7 ADJUSTMENTS ....................

  • Page 6: List Of Variants

    1 LIST OF VARIANTS Roller: Tube bar roller D400 Tube bar roller D540 Double roller tube/flat D400/400 Double roller tube/tube D400/400 Packer roller D500 Outer discs: with shear bolt device, folding with overload safety device, folding Hollow discs: with shear bolt device with overload safety device Push linkage device: Kat.

  • Page 7: Safety Instructions

    2 SAFETY INSTRUCTIONS General Safety Instructions • Before using the machine, always check both it and the tractor for roadworthiness and operational safety! • As well as the notes in these instructions the operator is advised to comply with the generally applicable safety at work regulations and those relating to use of the public highway! •...
  • Page 8 danger of injury by bruising and crushing! • Before leaving the tractor lower the machine to the ground. Apply the parking brake, stop the engine and remove the ignition key! • Do not allow anybody between the tractor and implement if the parking brakes are not applied! Attached implements •...

  • Page 9: Warning Stickers

    3 WARNING STICKERS 3.1 General Instructions The LEMKEN Terradisc is equipped with all features to ensure safe operation. Where potential danger areas of the implement can not be fully safeguarded, warning stickers are fitted which draw attention to these. 3.2 Meaning of the stickers Familiarise with the meaning of the stickers.

  • Page 10: Preparation Of Tractor

    4 PREPARATION OF TRACTOR 4.1 Tyres Ensure that all tyres- especially the rear ones - are at identical pressure. 4.2 Lift rods Adjust lift rods to equal length. Where there are alternative positions for the lift rods on the lower links, use the rearmost position, in order to unload the tractor hydraulics.

  • Page 11: Attaching And Detaching The Implement

    5 ATTACHING AND DETACHING THE IMPLEMENT 5.1 Attaching to the tractor tractor hydraulics "Position − control". Attach tractor lower links to the drawbar − (1) and secure. Fit top link so that it raises towards the − implement when in working position. Secure top link (3) by means of spring clip (4).

  • Page 12: Three-Point-Linkage

    6 THREE-POINT-LINKAGE 6.1 General Instructions The mounting categories of the tractor and the implement must be compatible or must be made compatible. 6.2 Vertical Adjustment of Drawbar The drawbar (1) is vertically adjustable. In case the implement can not be lifted sufficiently from the ground or too much tractor wheel slip will be experienced, the drawbar must be fitted in the lower...

  • Page 13: Adjustments

    7 ADJUSTMENTS 7.1 Share position The share position of TERRADISC and TERRADISC Ü can be altered. A flat share position ensures an even seedbed depth (point (5) and wings (6) work nearly at the same depth) and reduces the traction requirement; a steep share position ensures a good penetration, even in hard and dry soils.

  • Page 14: Depth Adjustment Of The Tines

    7.2 Depth adjustment of the tines The tines (19) respectively shares (5, 6) should be set at a working depth of 8 - 12 cm; with greater soil unevenness or deep wheel marks a deeper cultivation depth may be required. Adjust working depth of the tines after raising the implement some cm as follows: Placing the lower pin (2) in a deeper hole...

  • Page 15: Wing Shares

    7.3 Wing shares The wing shares must fitted underneath the frog (SF) as shown in the right handed picture. The chamfered side of the wing share must point upwards. An incorrect mounting leads to share breakage. 7.4 Depth adjustment of the discs The disc units (20) should be set at approximate half the working depth of the tines (19).

  • Page 16: Rollers

    7.5 Rollers The Terradisc can be equipped with D400 and D540 tube bar rollers, with double rollers as well as with packer rollers ZPW 500. The re-consolidation effect of the roller (14) can be influenced by setting the top link steeper or more horizontal; in doing so the tractor hydraulics must be set to "Floating position"...

  • Page 17: Packer Roller Scrapers

    7.6 Packer roller scrapers The scrapers (Z1) must be adjusted regularly. They should be positioned to the surface of the roller by the adjuster nuts (Z2) of the scraper carrier (Z3) as shown in the sketch above. If soils sticks to the roller the scrapers must be adjusted. Dried soil on the roller creates high wear and also damages the scrapers (Z1).

  • Page 18: Shearbolts

    8 SHEARBOLTS Each tine (19) and disc carrier is fitted with a shearbolt (7) which will save the frame, tines and discs against overload. Replace sheared bolt as follows: a) Raise cultivator a few cm. b) Remove all remains of the shearbolt (7). c) Swing tine and/or disc carrier back into position.

  • Page 19: Terradisc 9 Ü With Automatic Overload Safety Device

    9 TERRADISC 9 Ü WITH AUTOMATIC OVERLOAD SAFETY DEVICE The TERRADISC 9 Ü cultivator is especially designed for stony soils, and the tines (19) are equipped with an automatic overload safety device with springs (35), protecting the implement from damage when an obstacle is encountered.

  • Page 20: Options

    10 OPTIONS 10.1 Outer discs The outer discs (25) will be bolted to the frame of the discs. They should not work so deep as the inner discs; their purpose is only to move the soil which has been thrown beyond the working width, into the grooves left by the outer tines.

  • Page 21: Push-Linkage Device

    10.2 Push-linkage device The Terradisc 9, 9S, 9 Ü and 9 SÜ disc cultivators can also be used front mounted in connection with a push-linkage device. Therefore the parallel linkage with hollow discs and roller or rollers must be detached and a front headstock (FB) as push-linkage device must be fitted.

  • Page 22: Straw Harrow Str 80

    10.3 Straw harrow STR 80 The straw harrow (H) will be fitted between the following roller and the hollow discs (18) and to the lower carrier (T). By means of the pin (ST) the straw harrow can be adjusted either in working depth as well as in the distance to the hollow discs (18).

  • Page 23: Maintenance

    • Tighten all bolts and nuts first after 10 working hours and then every 20 working hours. • Worn shares, wings, guideboards and so on must be replaced in time, so that the carrying parts will not be damaged or worn. Use genuine-Lemken-spare parts, only. Important: Do not clean this implement with a Pressure Washer during the first 6 weeks.

  • Page 24: Transport On Public Roads

    12 TRANSPORT ON PUBLIC ROADS 12.1 Warning boards with lighting equipment If it is required to drive on public roads with this cultivator, fit warning boards and lighting equipment. The light supports (order No.: 81 1640L) warning boards with lighting equipment (order No.: 80 2011L) are available as option.

  • Page 25: Notes

    Width (kg) of gravity (ca. cm) TERRADISC 9/260 88 (120) TERRADISC 9/300 110(150) TERRADISC 9/400 S 133(180) 1328 TERRADISC 9/260 Ü 88 (120) 1066 TERRADISC 9/300 Ü 110(150) 1174 TERRADISC 9/400 S Ü 133(180) 1653 16 PRODUCT REGISTRATION / GUARANTEE We would like to point out that the guarantee period starts, only when the completely filled-in and signed product registration has been returned to us .

  • Page 26: Ec Certificate Of Conformity

    EC CERTIFICATE OF CONFORMITY conforming to EEC Directions 89/392 Lemken GmbH & Co. KG Weseler Str. 5 D-46519 Alpen, declare in sole responsibility, that the product LEMKEN Terradisc 9 S ___ ___ ___ ___ ___ ___ (Make, model ) (No.) to which this certificate applies, conforms to the basic safety and health requirements of EEC Directions 89/392.

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