Table of Contents
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Operations Manual
DOPSM2064X012
April 2019
ER5000 Series
Do not attempt to select, install, use or maintain
this product until you have read and fully
understood the
Precautions
www.emerson.com
User Manual
Safety, Installation & Operations
section of this manual.
WARNING
If your application is rated as a Hazardous Location,
you MUST use model ER5050. Models ER5000,
ER5020, ER5040, ER5100 and ER5110 are not
intended for or rated for use in Hazardous Locations.
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Table of Contents
Related Manuals for Emerson Tescom ER5050
Summarization of Contents
Safety, Installation & Operations Precautions
TESCOM™ ELECTRONIC CONTROLLERS
Safety precautions for electronic controllers, including warnings and potential consequences of misuse.
TESCOM™ REGULATORS
Safety precautions specific to regulators, valves, and accessories, emphasizing proper selection and maintenance.
Features and Specifications
ER5000 Series Part Numbering System
Guide to understanding the part numbering system for selecting the correct ER5000 model.
ER5000 Standard Features
Overview of the standard features and capabilities offered by the ER5000 controller.
ER5050 Hazardous Location Model Dimensions – Side Views
Detailed dimensional drawings for the ER5050 model, crucial for physical installation in hazardous areas.
How It Works
The ER5000: How It Works
Explains the fundamental operation and capabilities of the ER5000 controller.
Understanding PID Controllers
Details the principles and functionality of Proportional, Integral, Derivative (PID) control systems.
Tuning a PID Controller
Guidance on adjusting PID parameters (Kp, Ki, Kd) to optimize system response and stability.
Getting Started
Before You Begin
Outlines essential safety precautions and preparation steps before installing or operating the ER5000.
ER5000 Quick Reference: Jumpers, Terminal Blocks and Wires and LEDs
Visual guide to jumpers, terminal blocks, wiring, and LED indicators for quick identification and setup.
Verify your shipment
Steps to ensure all necessary components are received with the ER5000 controller.
Installation Variations
ER5000 Installation Variations — Wiring Diagrams
Comprehensive wiring diagrams covering various configurations and connections for the ER5000.
Voltage/Current Select Jumpers
Explanation of jumper settings for selecting voltage or current input sources.
Installing a Hazardous Location Model (ER5050)
Critical installation procedures and safety conditions for the ER5050 in hazardous environments.
The ERTune™ Program
Installing the ERTune™ Program
Step-by-step instructions for installing the ERTune™ software required for ER5000 configuration and tuning.
The PID Control Panel
Interface for adjusting Proportional, Integral, and Derivative (PID) controller parameters for optimal performance.
The Profile Tab: Creating Multi-Step Command Sequences
Guide to creating and managing multi-step command sequences (Profiles) for automated control tasks.
The Configure Tab
Details settings for regulator information, control mode, calibration, and control limits.
Troubleshooting
Checking the Configuration of the Jumpers
Verifying jumper settings for correct operation and compatibility.
Checking the LED Indicators
Interpreting LED indicators for status monitoring and diagnosing operational issues.
Checking the Pressure Connections if the ER5000 Does Not Respond Properly to Setpoint Changes
Procedures for diagnosing and resolving issues related to pressure connections and setpoint response.
RS485 Communication
Configuration settings and resistance values for RS485 communication interfaces.
Internal Variables
ER5000 Setpoint and Feedback Variables
Description and formulas for ER5000 setpoint and feedback variables, including count conversion.
ER5000 Inner Loop Tuning Variables
Detailed explanation of tuning variables for the inner PID control loop.
ER5000 Outer Loop Tuning Variables
Details on tuning variables for the outer PID control loop in cascade or dual-loop configurations.
ER5000 Control Limit Variables
Variables that set conditions for the controller to enter a specific control limit state.
Certifications and Warranty
Certifications
CE conformity and relevant European Union directives and standards.
Hazardous Locations Special Requirements and Certification for the ER5050
Specific certifications and requirements for the ER5050 model in hazardous locations.
LIMITED WARRANTY
Details the terms and conditions of the product's limited warranty.
Appendix A: Setting up the ERTune™ Program on Windows 8 PCs
Installing the .NET Framework 3.5
Guide for installing the necessary .NET Framework 3.5 for ERTune™ compatibility on Windows 8.
Installing the ER5000 Device Driver
Steps to manually install the ER5000 USB device driver, especially when encountering signature errors.
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