Table of Contents
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Table of Contents
Related Manuals for LELY Tigo 50 S
Summarization of Contents
PREFACE
Manual Contents
Overview of the manual's sections and topics.
1. INTRODUCTION
1.1 Introduction
General overview of the Lely Tigo loader wagon and its main components.
1.2 Drawbar
Details on the drawbar's types, adjustment, and integrated brake systems.
1.3 Pick-up Unit
Description of the pick-up unit's function, tines, guide wheels, and wind guard.
1.4 Cutting Unit
Explanation of the cutting unit's rotor, knives, and the Trimatic™ release system.
1.5 Carriage
Overview of the wagon's carriage structure and its variations.
1.5.1 Superstructure
Details on open and closed superstructures and their folding mechanisms.
1.5.2 Floor Conveyor
Function and operation of the wooden floor with parallel metal gutters and slats.
1.5.3 Tailgate
How to lock, unlock, and operate the tailgate for unloading.
1.5.4 Under-carriage
Information on axles, suspension, and brake systems (hydraulic, pneumatic).
1.6 Hydraulic System
Explanation of hydraulic system types and control valve locations.
1.7 Drive System
How the PTO shaft, gearboxes, and chains drive the pick-up and cutting units.
1.8 Control Panel
Operation of tractor cabin control panels for machine functions.
1.8.1 Hydraulic Control Panel
Using the hydraulic control panel for various machine functions.
1.8.2 Comfort System
Operation of the electric control panel for advanced functions.
1.9 Optional Extras
Description of additional features available for the Tigo.
1.9.1 Lely Grinder
Information about the Lely grinder for sharpening Tigo knives.
2. SAFETY
2.1 Signal Words
Explanation of DANGER, WARNING, and CAUTION signal words used in the manual.
2.2 Safety Instructions
General and specific safety guidelines for operating and maintaining the Tigo.
2.3 Explanation of the Safety Decals
Interpretation of various safety symbols and labels found on the machine.
3. FIRST USE
3.1 Finish the Superstructure
Steps to properly set up the superstructure for use.
3.2 Adjust the Length of the PTO Shaft
Procedure for correctly shortening and connecting the PTO shaft.
3.3 Install the PTO Shaft with the Overload Protection
How to install the PTO shaft with its integrated overload protection mechanism.
3.4 Adjust the Height of the Drawbar
Guidance on setting the optimal drawbar height for performance.
3.4.1 Drawbar with Spindle
Adjusting drawbar height using a spindle mechanism.
3.4.2 Drawbar with Hydraulic Ram
Adjusting drawbar height using a hydraulic ram.
3.5 Adapt the Electric Power Connection
Connecting the tractor's electrical system for the Comfort system.
3.6 Connect the Electric Cables
Connecting lighting and control panel cables to the tractor.
3.7 Adjust the Load Sense Adjustment Screw
Adjusting the Load Sense screw based on the tractor's hydraulic system.
3.8 Examine the Lever Setting of the ALB
Checking the lever setting for the Automatic Load-sensitive Brake system.
4. BEFORE OPERATION
4.1 At First
Initial checks and preparations before the first operation of the Tigo.
4.2 Connect the Cables and Hoses to the Tractor
Step-by-step guide for connecting hydraulic, electric, and brake lines.
4.3 Connect the Tigo to the Tractor
Procedures for coupling the Tigo to the tractor, including PTO shaft connection.
4.4 Adjust the Working Depth of the Pick-up
Setting the correct working depth for the pick-up unit tines.
4.5 Adjust the Height of the Wind Guard
Adjusting the wind guard height for optimal fodder collection.
4.6 Fold Up the Open Superstructure
Instructions for folding the open superstructure for transport or storage.
4.7 Select the Number of Knives
How to change the number of active knives using the Lely Tigo Tool.
4.8 Drain the Air Container
Procedure for draining water from the pneumatic brake system's air container.
5. OPERATION
5.1 Load the Fodder Crop
Steps for engaging the PTO, lowering the pick-up, and operating the machine.
5.2 Remove a Blockage by Moving the Knives Out and In
Procedure to clear blockages in the cutting unit by moving the knives.
5.3 Unload the Tigo
Steps for unloading the fodder crop, including tailgate operation and floor conveyor use.
6. AFTER OPERATION
6.1 Disconnect the Tigo from the Tractor
Steps for safely disconnecting the Tigo from the tractor.
7. TEST AND ADJUSTMENT
7.1 Remove and Install the Knife Assembly
Procedures for removing and reinstalling the entire knife assembly.
7.1.1 Remove the Knife Assembly
Detailed steps for taking the knife assembly off the machine.
7.1.2 Install the Knife Assembly
Detailed steps for putting the knife assembly back onto the machine.
7.2 Remove and Install a Single Knife
Procedures for removing and reinstalling individual knives.
7.2.1 Remove a Single Knife
Detailed steps for removing a single knife.
7.2.2 Install a Single Knife
Detailed steps for installing a single knife.
7.3 Adjust the Clearance Between the Knives and the Rotor
How to set the correct gap between knives and rotor for optimal cutting.
7.4 Disengage the Pneumatic Brake when the Tigo is not Connected
Manually releasing the pneumatic brake when the Tigo is disconnected.
7.5 Test the Overrun Brake
Procedure for testing the functionality of the overrun brake system.
8. MAINTENANCE
8.1 Scheduled Maintenance
Overview of maintenance tasks based on operating hours and time intervals.
8.1.1 Maintenance Before Every Use
Essential checks and greasing before each operational period.
8.1.2 Maintenance After First Operation
Initial checks and adjustments required after the first use.
8.1.3 Maintenance After the First 30 Working Hours
Replacing gearbox oils after initial operation.
8.1.4 Maintenance Every 10 Working Hours
Regular greasing tasks for various components.
8.1.5 Maintenance Every 25 Working Hours
Specific greasing points for suspension and drive components.
8.1.6 Maintenance Every 100 Working Hours
Checks and greasing for wheel bearings and brake systems.
8.1.7 Maintenance Every 200 Working Hours
Checking brake lining wear and replacement recommendations.
8.1.8 Maintenance Every 500 Working Hours
Axle suspension examination and torque checks.
8.1.9 Maintenance Every 3 Months
Cleaning pneumatic brake system filters.
8.1.10 Maintenance Every 6 Months
Re-examining axle suspension and torque checks.
8.1.11 Maintenance Every 12 Months
Comprehensive cleaning, oil replacement, and bearing checks.
8.1.12 Maintenance Every 6 Year
Replacing all hydraulic hoses after six years of production.
8.1.13 Maintenance Before Prolonged Storage
Preparations for storing the Tigo for extended periods.
8.1.14 Maintenance After Prolonged Storage
Steps to take after the Tigo has been stored for a long time.
8.2 Preventive Maintenance on the Tigo
Routine cleaning and lubrication of the Tigo's main components.
8.2.1 Clean the Tigo
Guidelines for cleaning the Tigo using a high-pressure steam cleaner.
8.2.2 Replace the Main Gearbox Oil
Procedure for draining and refilling the main gearbox oil.
8.2.3 Replace the Floor Conveyor Gearbox Oil
Procedure for draining and refilling the floor conveyor gearbox oil.
8.2.4 Grease the PTO Shaft
Greasing points for the PTO shaft and its profiled tubes.
8.2.5 Grease the Pick-up Guide Wheels
Greasing the bearings of the pick-up guide wheels.
8.2.6 Grease the Dog Clutch
Greasing the dog clutch mechanism for proper function.
8.2.7 Grease the Bearing of the Lateral Shaft
Greasing the bearing on the lateral shaft.
8.2.8 Grease the Cutting Unit
Greasing points for the rotor shaft, tine bars, rollers, and gear wheel.
8.2.9 Grease the Bearing of the Pick-up Drive Sprocket
Greasing the bearing of the pick-up drive sprocket.
8.2.10 Lubricate the Drive Chains of the Pick-up
Lubricating the drive chains of the pick-up unit.
8.2.11 Grease the Freewheel Clutch of the Pick-up
Greasing the freewheel clutch on the pick-up unit.
8.2.12 Lubricate the Running Wheels of the Floor Conveyor
Lubricating the running wheels of the floor conveyor.
8.2.13 Grease the Bearings of the Floor Conveyor Drive Shaft
Greasing the bearings of the floor conveyor drive shaft.
8.2.14 Clean the Filter of the Air Brake System
Cleaning the filters for the pneumatic air brake system.
8.2.15 Replace the Hydraulic Filter
Procedure for replacing the hydraulic system filter.
8.2.16 Tighten the Drive Chains
Adjusting the tension of the drive chains.
8.2.17 Check the Critical Bolts for Tightness
Checking critical bolts on the cutting unit rotor for tightness.
8.3 Preventive Maintenance on the Under Carriage
Maintenance tasks related to the undercarriage and braking system.
8.3.1 Grease the Pivot Points of the Leaf Spring Suspensions
Greasing the pivot points of the leaf spring suspensions on tandem axles.
8.3.2 Grease the Bearings of the Wheel Brake Cam Shafts
Greasing the bearings of the wheel brake cam shafts.
8.3.3 Adjust the Taper Roller Bearing
Adjusting the taper roller bearings for the wheel hubs.
8.3.4 Measure the Brake Linings
Checking the thickness of the brake linings.
8.3.5 Adjust the Overrun Brake
Adjusting the overrun brake mechanism for proper engagement.
8.3.6 Adjust the Wheel Brake
Adjusting the individual wheel brakes.
8.3.7 Torque Tighten the Axle Assembly
Torque-tightening the bolts of the leaf spring suspension.
8.3.8 Tighten the Floor Conveyor Chains
Adjusting the tension of the floor conveyor chains.
8.4 Corrective Maintenance
Maintenance tasks for repairing or restoring function.
8.4.1 Sharpen the Knives
Procedure for sharpening the cutting unit knives.
9. DIAGRAMS AND TABLES
9.1 Hydraulic Diagrams
Schematic diagrams illustrating the hydraulic systems of the Tigo.
9.2 Electric Diagrams
Diagrams showing the electrical wiring for lighting and comfort systems.
9.3 Bolt and Nut Torque Table
Table listing standard torque values for various bolts and nuts.
9.4 Wheel Nut Torque Table
Specifies the torque requirement for wheel nuts.
9.5 Tyre Pressure Table
Table detailing recommended tyre pressures for different tyre sizes.
9.6 Summary of Grease and Lubrication Points
Visual summary of all greasing and lubrication points on the machine.
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