Table of Contents

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Lely Tigo
S
L-H007-1104EN
Operator Manual

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Table of Contents
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Summarization of Contents

Introduction to Lely Tigo
Introduction and Overview
General overview of the Lely Tigo S loader wagon and its main components.
Drawbar Features and Adjustment
Details about the drawbar, its adjustment, and integrated brake systems.
Pick-up Unit Functionality
Explanation of the pick-up unit's function, tines, wind guard, and guide wheels.
Cutting Unit Components and Operation
Description of the cutting unit's rotor, tines, knife assembly, and Trimaticâ„¢ release system.
Carriage System Details
Details about the wagon's carriage, including superstructure, floor conveyor, tailgate, and under-carriage.
Superstructure Types and Folding
Information on open and closed superstructures and their folding mechanisms.
Floor Conveyor Operation
Explanation of the floor conveyor's components, function, and operation.
Tailgate Operation and Locking
Description of the tailgate's locking, lifting, and unloading functions.
Under-carriage and Brake Systems
Details on the under-carriage, suspension, and brake systems.
Tractor Control Panel Interface
Information on operating the Tigo via tractor cabin control panels (hydraulic and electric).
Hydraulic Control Panel Operation
Details on the hydraulic control panel functions and lever operations.
Comfort System Electric Controls
Explanation of the electric control panel for the Comfort System and its functions.
Lely Tigo Safety Guidelines
Understanding Signal Words
Explanation of signal words (DANGER, WARNING, CAUTION) used in the manual.
General and Preparation Safety Instructions
General and specific safety instructions for operating and preparing the Tigo.
Safety Decal Meanings
Explains the meaning of various safety decals found on the machine.
First Use Procedures
Finishing the Superstructure
Step-by-step guide to finishing and securing the superstructure.
PTO Shaft Length Adjustment
Crucial connection setup for the PTO shaft.
PTO Shaft and Overload Protection Installation
Procedure for installing the PTO shaft, including overload protection.
Drawbar Height Adjustment
Guidance on adjusting the drawbar height for optimal pick-up performance.
Drawbar Adjustment with Spindle
Specific instructions for adjusting drawbar height using a spindle.
Drawbar Adjustment with Hydraulic Ram
Specific instructions for adjusting drawbar height using a hydraulic ram.
Load Sense Adjustment Screw Configuration
Procedure for adjusting the Load Sense adjustment screw based on tractor hydraulics.
Before Operation Checks
Initial Start-up Checks
Initial checks and preparations before the first operation of the Tigo.
Connecting Tractor Cables and Hoses
Detailed steps for connecting hydraulic, electric, and brake system cables and hoses.
Connecting Tigo to Tractor
Procedure for physically connecting the Tigo to the tractor, including drawbar and PTO.
Adjusting Pick-up Working Depth
How to adjust the pick-up unit's working depth for optimal performance.
Lely Tigo Operation Guide
Loading Fodder Crop
Step-by-step guide for loading fodder crop using the Tigo.
Clearing Knife Blockages
Instructions for clearing blockages by manipulating the cutting unit knives.
Unloading the Tigo
Procedure for unloading the collected fodder crop from the Tigo.
Disconnecting Tigo from Tractor
Procedure for Disconnecting
Steps for safely disconnecting the Tigo from the tractor.
Test and Adjustment Procedures
Knife Assembly Removal and Installation
Procedures for removing and installing the complete knife assembly.
Single Knife Removal and Installation
Procedures for removing and installing individual knives.
Knife-Rotor Clearance Adjustment
How to adjust the critical clearance between knives and rotor.
Maintenance Schedule and Procedures
Scheduled Maintenance Overview
Overview of scheduled maintenance tasks based on time or usage.
Pre-Use Maintenance Checks
Daily maintenance tasks to be performed before each use.
Post-First Operation Maintenance
Initial checks and adjustments required after the first operation.
10-Hour Working Interval Maintenance
Frequent maintenance tasks to be performed every 10 working hours.
12-Month Interval Maintenance
Annual maintenance tasks to be performed every twelve months.
Preventive Maintenance: Tigo Components
Specific component maintenance procedures for the Tigo.
Cleaning the Tigo
Instructions and precautions for cleaning the Tigo using a steam cleaner.
Main Gearbox Oil Replacement
Procedure for replacing the oil in the main drive gearbox.
PTO Shaft Greasing
Instructions for greasing the PTO shaft.
Critical Bolt Tightness Checks
Guidance on checking critical bolts in the cutting unit for tightness.
Under Carriage Preventive Maintenance
Chassis and brake system maintenance procedures.
Taper Roller Bearing Adjustment
Procedure for adjusting the taper roller bearing, with a caution about stiffness.
Overrun Brake Adjustment
Procedure for adjusting the overrun brake.
Wheel Brake Adjustment
How to adjust the individual wheel brakes.
Corrective Maintenance Tasks
Procedures for repairs and fixes.
Knife Sharpening Procedure
Guidance on sharpening the cutting unit knives, including safety precautions.
Diagrams and Tables
Hydraulic System Diagrams
Schematic diagrams of the hydraulic systems used in the Tigo.
Electric System Diagrams
Schematic diagrams of the electrical systems, including lighting and comfort systems.
Bolt and Nut Torque Specifications
Table specifying torque values for various bolts and nuts.
Wheel Nut Torque Specifications
Specifies the torque value for wheel nuts.
Tyre Pressure Recommendations
Table listing recommended tyre pressures for different tyre sizes.
Lubrication Points Summary
Visual summary of all grease and lubrication points on the machine.
Troubleshooting Common Issues
Problem Diagnosis and Solutions
Identifies common operational problems and their potential solutions.

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