Viking pump SG-05 SERIES Technical & Service Manual

Viking pump SG-05 SERIES Technical & Service Manual

Spur gear pumps

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Electronic copies of the most current TSM issue can be found on the Viking Pump website at www.vikingpump.com
SERIES SG-04, SG-05 & SG-07 SPUR GEAR PUMPS
CONTENTS
Installation ...................................................... 1
Mounting ......................................................... 2
Start Up .......................................................... 3
Troubleshooting .............................................. 6
Miscellaneous ................................................. 8
Do's and Don'ts ............................................. 9
Warranty ....................................................... 10

INSTALLATION

General
The following items must be considered prior to pump installation:
1.
Location - locate the pump as close as possible to the liquid supply. If possible locate the
pump below the liquid supply. Viking pumps are self-priming; but the better the suction
conditions, the better the pump will perform.
2.
Accessibility - the pump must be accessible for inspection, maintenance and repair.
3.
Suction/Discharge - SG Series pumps are designed for clockwise rotation as standard
(viewed from end of shaft). Refer to Figure 1.
4.
Pressure Relief Valve - the SG Series is a positive displacement pump and requires some
form of over pressure protection. Without pressure protection, if the discharge line is
blocked or becomes closed, pressure will build up until the motor stalls, drive equipment
fails, a pump part breaks, or the piping and/or other equipment in the system bursts.
To prevent the possibility of any one or more of the above from occurring, the use of a
pressure relief valve is recommended.
5.
Storage - drain the pump and apply a light coat of non-detergent SAE 30 weight oil to all
internal pump parts. Apply grease to the pump shaft extension. Viking suggests rotating
the pump shaft by hand one complete revolution every 30 days to circulate the oil.
VIKING PUMP, INC. • A Unit of IDEX Corporation • Cedar Falls, IA 50613 USA
TECHNICAL SERVICE
MANUAL
INSTALLATION, START UP, TROUBLESHOOTING,
PREVENTIVE MAINTENANCE, DO'S & DON'TS
SECTION TSM 340
PAGE
ISSUE
S
S
FIGURE 1
1 OF 10
H
D
D

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Summarization of Contents

INSTALLATION
General Installation Considerations
Key factors for pump installation, including location, accessibility, and self-priming capabilities.
MOUNTING
Mounting Procedures
Steps for securely mounting the pump, including bolt torque and thread engagement requirements.
Coupling Alignment
Ensuring proper shaft alignment using a straight edge after pump mounting.
Piping and Hose Guidelines
Recommendations for suction and discharge piping to optimize flow and minimize friction losses.
START UP
Pre-Start Checklist
Crucial checks before starting the pump, focusing on gauges, alignment, and piping integrity.
TROUBLESHOOTING
Vacuum Gauge Troubleshooting
Diagnosing suction issues using vacuum gauge readings (high, low, erratic).
Pressure Gauge Troubleshooting
Analyzing discharge pressure gauge readings (high, low, erratic) for problem identification.
MISCELLANEOUS
Pump Performance Troubleshooting
Addresses common issues like no pumping, loss of prime, noise, low capacity, and high power draw.
DO'S AND DON'TS
Installation Best Practices
Best practices and warnings for installing Viking pumps to ensure safe and efficient operation.
Operation Best Practices
Guidelines for operating Viking pumps safely and efficiently, avoiding common mistakes.
Maintenance Best Practices
Essential procedures and precautions for maintaining Viking pumps.

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