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Classeq Manuals
Dishwasher
G500 DUO
Engineer's manual
Classeq G500 DUO Engineer's Manual
Under counter machines
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Introduction
Installation and Commissioning
Service and Repairs
Modification
2 Explanation of Symbols Used
3 Warning and Safety Information
Danger Warnings
Warnings
Cautions
4 Machine Specifications
Systems Matrix
Mechanical Specifications and Site Requirements
Wiring
Components
Pump Wiring
Winding Legend
5 Water Paths
Pressurised System
Unpressurised System
Water Softener System
Water Softener Unit
Water Ways Legend
6 Logic
Indicator Logic
Heating Indicator
Cycle Indicator
Fill and Heat
Pressurised Fill and Heat
Unpressurised Fill and Heat
Wash and Rinse
Drain
Chemical Dosing
Water Softener Unit
7 Commissioning/Service Modes
Commissioning/Service Interface
Commissioning Mode
Setting Chemical Dosage
Priming Chemicals
Integral Water Softener (if Fitted)
Commissioning the Water Softener Unit
Setting the Water Softener
Water Softener Settings
Service Mode
Program Value
Product Interlock Settings
Re-Set to Factory Settings
Loads
Errors
Statistics
8 Control Unit
Inputs and Outputs
Main Board
Water Softener Board
Board Setup
9 Cable Repair Kits
Available Cable Kits List
Cable Kit Information
Cable Kit Diagram
10 Tool List
11 Notes
12 Quick Reference
13 Machine Rating
14 Wiring Diagrams
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Installation and Commissioning
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Service and Repairs
3
Drain
4
Errors
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Operation & Installation Manual
Engineers manual
Under counter machines
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Summarization of Contents
Introduction, Safety, and Symbols
Manual Overview
Covers introduction, installation, service, and modification policies.
Warning and Safety Information
Details danger, warning, caution alerts and explains symbols.
Machine Specifications
Systems Matrix
Table detailing available systems for different machine types.
Mechanical and Site Requirements
Refers to Installation and Operation manual for dimensions and site needs.
Wiring Information
Refers to relevant wiring diagram for detailed wiring information.
Electrical Components
Component Specifications
Table listing electrical components and their specifications.
Pump Wiring
Wash and Rinse Pump Wiring
Diagram showing how wash and rinse pump windings are wired to the plug.
Winding Legend
Key explaining wire colors (M, A, PE, BU, BK) for pump windings.
Water Paths
Pressurised Water System Diagram
Diagram illustrating the flow of water in a pressurised system.
Unpressurised Water System
Unpressurised Water System Diagram
Diagram illustrating the flow of water in an unpressurised system.
Water Softener System
Water Softener System Diagram
Diagram showing the water flow when a softener unit is fitted.
Water Softener Unit
Water Softener Unit Diagram
Detailed diagram of the internal components of the water softener unit.
Water Ways Legend
Water Ways Legend
Explains the symbols and color codes used in water path diagrams.
Machine Logic
Indicator Logic
Explains the meaning of the LED and LCD indicators for heating and cycles.
Fill and Heat Process
Pressurised Fill and Heat
Details the step-by-step process for pressurised fill and heat.
Unpressurised Fill and Heat
Unpressurised Fill and Heat
Details the step-by-step process for unpressurised fill and heat.
Wash and Rinse Cycle
Wash and Rinse Cycle Procedure
Describes the procedure for wash and rinse cycles and indicators.
Drain Function
Drain Function Explained
Explains the two ways the machine drains and the associated process.
Chemical Dosing and Softener Operation
Chemical Dosing Process
Details when detergent and rinse aid are dosed during the machine cycle.
Water Softener Unit Operation
Explains how the softener unit monitors water and regenerates.
Commissioning and Service Modes
Commissioning/Service Interface
Describes the LED and LCD interfaces for accessing modes.
Commissioning Mode Access
How to enter commissioning mode and the menu structure.
Setup Procedures
Setting Chemical Dosage
Steps to adjust rinse aid and detergent settings.
Priming Chemical Pumps
Instructions to prime the rinse aid and detergent pumps.
Integral Water Softener Commissioning Steps
Steps for commissioning the integral water softener unit.
Water Softener Settings
Setting the Water Softener
Steps to set the water hardness parameter.
Water Softener Settings Table
Table of water softener settings based on water hardness (°dH).
Service Mode Functions
Service Mode Access and Menus
How to enter service mode and access its menus.
Program Values
Provides sensor readings and lists activatable programs.
Configuration and Reset
Product Interlock Settings
Configures interlock settings for hygiene and recovery.
Reset to Factory Settings
Procedure to reset machine parameters to factory defaults.
Load Testing
Load Testing Procedure
Allows activation of specific loads to test component function.
Error Codes
Error Codes and Causes
Lists error codes, descriptions, and potential causes for fault identification.
Machine Statistics
Statistics Data
Provides a list of viewable statistics like cycle count, run time, and water usage.
Control Unit Overview
Inputs and Outputs
Details the inputs and outputs on the main control board.
Main Control Board
Main Board Inputs/Outputs
Lists inputs and outputs labeled on the main control board.
Water Softener Control Board
Water Softener Board Inputs/Outputs
Lists inputs and outputs for the water softener control board.
Control Board Setup
Board Setup Procedure
Instructions for configuring the control board with base sets.
Cable Repair Kits
Available Cable Kits
Lists part numbers and descriptions for available cable repair kits.
Cable Kit Information
Explains the purpose and application of different cable repair kits.
Cable Kit Diagram
Cable Kit Diagram
A diagram illustrating connections for cable repair kits.
Tool List and Notes
Required Tools
Lists tools required for accessing machine components.
General Notes
Blank section for general notes.
Quick Reference
Quick Reference Guide
Summary of controls, commissioning, service menus, error codes, and loads.
Machine Rating
Machine Rating Information
Details machine ratings for different configurations (kW, voltage, phase).
Wiring Diagrams
Wiring Diagram for UC_Standard_1P
Wiring diagram for UC_Standard_1P models (G350, G400, D400).
Wiring Diagrams (Continued)
Wiring Diagram for UC_Standard_1P_3P Models
Wiring diagram for UC_Standard_1P_3P models.
Wiring Diagrams (Continued)
Wiring Diagram for Water Softener Models
Wiring diagram for water softener equipped UC_Standard_1P_3P models.
Wiring Diagrams (Continued)
Wiring Diagram for UC_Standard_230V 3~ Models
Wiring diagram for UC_Standard_230V 50/60Hz 3~ models.
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