Viessmann Vitosol 200-FM Technical Manual

Viessmann Vitosol 200-FM Technical Manual

Flat-plate collectors and vacuum tube collectors flat and pitched roof installation, and wall mounting
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VIESMANN
Technical guide
VITOSOL 100-FM/-F
Flat-plate collector, type SV and SH
For installation on flat and pitched roofs and for freestanding
installation
Type SH also for installation on walls
VITOSOL 200-FM/-F
Flat-plate collector, type SV2F/SH2F, SV2D
For installation on flat and pitched roofs and for freestanding
installation
Type SH also for installation on walls
VITOSOL 300-TM
Type SP3C
For installation on flat or pitched roofs, on walls and for free-
standing installation
5822 440 GB
8/2017
Flat-plate collectors and vacuum tube collectors
Flat and pitched roof installation, and wall mounting
VITOSOL 200-TM
Type SPEA
For installation on flat and pitched roofs and for freestanding
installation
VITOSOL

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Summarization of Contents

1. Principles
1.2 Viessmann Collector Range
Details Viessmann's range of solar collectors with different features.
1.3 Parameters for Collectors
Explains key parameters used to describe solar collectors.
Area Designations
Defines gross, absorber, and aperture areas of collectors.
Collector Efficiency
Explains how collector efficiency is calculated and presented.
Thermal Capacity
Defines thermal capacity as heat absorbed per unit area and temperature change.
Stagnation Temperature
Defines maximum collector temperature during insolation.
System Filling Pressure and Steam-Producing Power
Details system pressure requirements and steam output.
Solar Coverage
Explains solar coverage and its relation to energy saving.
1.4 Orientation, Inclination and Shading of the Receiver Surface
Discusses how orientation and inclination affect solar yield.
Inclination of the Receiver Surface
Explains how collector tilt angle optimizes yield.
Orientation of the Receiver Surface
Discusses the impact of collector orientation on yield.
Avoiding Shading of the Receiver Surface
Advises on planning installation to avoid shading.
2. Vitosol 100-FM, type SV1F/SH1F and Vitosol 100-F, type SV1B/SH1B
2.1 Product Description
Describes the features and components of Vitosol 100 collectors.
2.2 Specification
Provides detailed technical specifications for Vitosol 100 collectors.
2.3 Tested Quality
Lists quality certifications and standards met by the collectors.
3. Vitosol 200-FM, type SV2F/SH2F and Vitosol 200-F, type SV2D
3.1 Product Description
Details the features and components of Vitosol 200 collectors.
3.2 Specification
Provides detailed technical specifications for Vitosol 200 collectors.
3.3 Tested Quality
Lists quality certifications and standards met by the collectors.
4. Vitosol 300-TM, type SP3C
4.1 Product Description
Describes the Vitosol 300-TM vacuum tube collector.
4.2 Specification
Provides detailed technical specifications for Vitosol 300-TM collectors.
4.3 Tested Quality
Lists quality certifications and standards met by the collectors.
5. Vitosol 200-TM, type SPEA
5.1 Product Description
Describes the Vitosol 200-TM vacuum tube collector.
5.2 Specification
Provides technical specifications for Vitosol 200-TM SPEA collectors.
5.3 Tested Quality
Lists quality certifications and standards met by the collectors.
6. Solar Control Units
Solar Control Module, Type SM1
Describes the SM1 solar control module and its functions.
Vitosolic 100
Describes the Vitosolic 100 solar controller.
Vitosolic 200
Describes the Vitosolic 200 solar controller.
6.1 Solar Control Module, Type SM1, Part No. Z014 470
Details the specification, functions, and structure of the SM1 module.
6.2 Vitosolic 100, Type SD1, Part No. Z007 387
Provides specification, design, functions, and delivered condition for Vitosolic 100.
6.3 Vitosolic 200, Type SD4, Part No. Z007 388
Details specification, design, functions, and delivered condition for Vitosolic 200.
6.4 Functions
Lists functions and their availability across control units.
Allocation to Solar Control Units
Compares functions across control units.
Energy Cockpit
Explains the Energy cockpit feature for data visualization.
Collector Cooling Function
Explains the collector cooling function for overheating prevention.
Collector Emergency Stop
Explains the emergency stop function for collectors.
Frost Protection
Explains the frost protection function.
Thermostat Function
Describes thermostat function for solar control module and Vitosolic 100.
Vitosolic 200 Thermostat Function, ΔT Control and Time Switches
Details thermostat, ΔT control, and time switches for Vitosolic 200.
Suppression of DHW Cylinder Reheating by the Boiler
Explains how control units suppress boiler reheating of DHW cylinder.
Suppression of DHW Cylinder Reheating by Boiler with the Vitosolic 100
Explains how Vitosolic 100 suppresses boiler reheating.
Suppression of DHW Cylinder Reheating by Boiler with the Vitosolic 200
Explains how Vitosolic 200 suppresses boiler reheating.
Auxiliary Function for DHW Heating
Details auxiliary DHW heating function for control units.
Bypass Circuits with Vitosolic 200
Explains bypass circuits with Vitosolic 200 for system optimization.
Cylinder Priority Control with Vitosolic 200
Describes controlling the order of consumer heating.
SD Card with Vitosolic 200
Details using an SD card for data recording.
6.5 Accessories
Allocation to Solar Control Units
Lists accessories and their compatibility with control units.
Contactor Relay
Details the contactor relay (Part no. 7814 681).
Immersion Temperature Sensor
Details immersion temperature sensors for various applications.
Collector Temperature Sensor
Details collector temperature sensors for solar collectors.
Stainless Steel Sensor Well
Describes stainless steel sensor wells.
Heat Meter
Details heat meters for capturing flow and temperatures.
Solar Cell
Describes the solar cell for sun intensity measurement.
Large Display
Details the large display for visualizing temperatures and yield.
High Limit Safety Cut-Out
Explains the high limit safety cut-out function.
Temperature Controller as Temperature Limiter (Maximum Limit)
Details temperature controller as a maximum limit device.
Temperature Controller
Details temperature controllers for various Vitocell models.
7. DHW Cylinders
7.1 Vitocell 100-U, Type CVUB/CVUC-A
Details the Vitocell 100-U cylinder, its specifications and suitability.
7.2 Vitocell 100-B, Type CVB/CVBB
Details Vitocell 100-B cylinders, specifications, and dimensions.
7.3 Vitocell 100-V, Type CVW
Details the Vitocell 100-V cylinder, its specifications and suitability.
Solar Heat Exchanger Set
Details the solar heat exchanger set for Vitocell 100-V.
7.4 Vitocell 300-B, Type EVBA-A
Details Vitocell 300-B EVBA-A cylinders, specifications, and dimensions.
7.5 Vitocell 140-E, Type SEIA/SEIC and Vitocell 160-E, Type SESA
Details Vitocell 140-E/160-E cylinders, specifications, and dimensions.
7.6 Vitocell 340-M, Type SVKC and Vitocell 360-M, Type SVSB
Details Vitocell 340-M/360-M cylinders, specifications, and dimensions.
7.7 Vitocell 100-V, Type CVA/CVAA/CVAA-A
Details Vitocell 100-V cylinders, specifications, and suitability.
7.8 Vitocell 300-V, Type EVIA-A
Details Vitocell 300-V EVIA-A cylinders, specifications, and suitability.
8. Installation Accessories
8.1 Solar-Divicon and Solar Pump Assembly
Details Solar-Divicon and solar pump assemblies.
Pump Curves
Shows pump curves for circulation pumps.
Heat Meter
Details heat meters for measuring energy and flow.
Solar Safety Valve 8 bar
Describes the 8 bar solar safety valve.
Safety Valve IG ½ x IG 1 for Solar-Divicon PS10
Details safety valve for Solar-Divicon PS10.
Safety Valve IG ¾ x IG 1 for Solar-Divicon, Type PS20
Details safety valve for Solar-Divicon PS20.
8.2 Hydraulic Accessories
Covers hydraulic components for system connection.
Connecting Tee
Details the connecting tee for expansion vessels.
Connection Line
Describes the connection line for Solar-Divicon to cylinder.
Installation Kit for Connection Line
Details installation kits for connection lines.
Manual Air Vent Valve
Details manual air vent valve for system venting.
Air Separator
Describes the air separator for solar circuits.
Quick-Action Air Vent Valve (with Tee)
Details quick-action air vent valve with tee.
Connecting Cable
Details connecting cable for solar systems.
Solar Flow and Return Lines
Describes solar flow and return lines.
Solar Line Roof Outlet
Details solar line roof outlets for different colours.
Solar Expansion Vessel
Details solar expansion vessel design, function, and specification.
Line Regulating Valve
Details line regulating valves for collector arrays.
Stagnation Cooler
Explains stagnation cooler for excess temperatures.
Automatic Thermostatic Mixing Valve
Details automatic mixing valve for DHW outlet temperature.
Thermostatic DHW Circulation Set
Describes thermostatic mixing set for DHW circulation.
3-Way Diverter Valve
Details 3-way diverter valve for central heating backup.
Threaded DHW Circulation Fitting
Details threaded fitting for DHW circulation pipe.
8.3 Heat Transfer Medium
Covers fill valves, stations, trolleys, and heat transfer medium.
Fill Valve
Details fill valve for flushing and draining.
Fill Station
Describes fill station for solar circuit filling.
Filling Trolley
Details filling trolley for primary circuit.
Solar Manual Fill Pump
Describes manual fill pump for topping up pressure.
Heat Transfer Medium "Tyfocor LS"
Details heat transfer medium Tyfocor LS.
9. Design Information Regarding Installation
9.1 Snow Load and Wind Load Zones
Explains factors for designing against snow and wind loads.
9.2 Distance from the Edge of the Roof
Advises on clearances from roof edges for safety.
9.3 Routing Pipework
Guides on routing pipework for optimal system performance.
9.4 Equipotential Bonding/Lightning Protection of the Solar Thermal System
Details equipotential bonding and lightning protection.
9.5 Thermal Insulation
Discusses thermal insulation requirements for solar lines.
9.6 Solar Lines
Provides guidelines for selecting and routing solar lines.
9.7 Collector Fixing
Explains collector fixing methods for various roof types.
Above Roof Installation
Describes above roof installation principles.
Flat Roof Installation
Details installation procedures for flat roofs.
Installation on Walls
Covers technical building regulations for wall installations.
10. Design Information Regarding Installation on Pitched Roofs — Above Roof Installation
10.1 Above Roof Installation with Rafter Anchors
Details above roof installation using rafter anchors.
Vitosol-FM/-F Flat-Plate Collectors
Illustrates vertical/horizontal installation of FM/-F collectors.
Vitosol 300-TM Vacuum Tube Collectors, Type SP3C
Shows vertical/horizontal installation of 300-TM collectors.
Vitosol 200-TM Vacuum Tube Collectors, Type SPEA
Illustrates vertical installation of 200-TM SPEA collectors.
Horizontal Installation
Shows horizontal installation of 200-TM SPEA collectors.
Collector Supports on Pitched Roofs
Mentions using collector supports with rafter anchors.
10.2 Above Roof Installation with Rafter Hooks
Details above roof installation using rafter hooks.
10.3 Above Roof Installation with Rafter Flanges
Details above roof installation using rafter flanges.
10.4 Above Roof Installation for Corrugated Sheet Roofs
Details fixing system for corrugated sheet roofs.
10.5 Above Roof Installation for Sheet Metal Roofs
Details fixing system for sheet metal roofs.
Design Information Regarding Flat Roof Installation
11.1 Determining the Collector Row Spacing "z"
Explains how to calculate collector row spacing based on angles.
11.2 Vitosol-FM/-F Flat-Plate Collectors (on Collector Supports)
Details collector supports for FM/-F flat-plate collectors.
Collector Supports with Variable Angle of Inclination
Shows collector supports with variable angle of inclination.
Type SH — Angle of Inclination α 25 to 45°
Shows collector supports for SH type with specific angles.
Type SH — Angle of Inclination α 50 to 80°
Shows collector supports for SH type with specific angles.
Type SV and SH — Installation on an On-site Substructure, e.g. Steel Beams
Illustrates installation on substructures like steel beams.
Type SV and SH — Installation on Concrete Slabs
Illustrates installation on concrete slabs.
Collector Supports with Fixed Angle of Inclination
Details collector supports with fixed angles of inclination.
11.3 Vacuum Tube Collectors (on Collector Supports)
Details collector supports for vacuum tube collectors.
Collector Supports with Variable Angle of Inclination
Shows collector supports with variable angle of inclination.
Collector Supports with Fixed Angle of Inclination
Details collector supports with fixed angles for SP3C.
11.4 Vitosol 200-TM Vacuum Tube Collectors, Type SPEA and Vitosol 300-TM, Type SP3BC (Horizontal)
Illustrates horizontal installation of SPEA and SP3BC collectors.
12. Design Information for Installation on Walls
12.1 Vitosol-FM/-F Flat-Plate Collectors, Type SH
Details collector supports for SH type on walls.
Collector Supports – Angle γ 10 to 45°
Shows collector supports with angles for wall mounting.
12.2 Vitosol 300-TM Vacuum Tube Collectors, Type SP3C
Notes availability for balcony installation.
13. Information Regarding Design and Operation
13.1 Sizing the Solar Thermal System
Explains how to size solar thermal systems for different applications.
System for Heating DHW
Describes DHW heating realization with cylinders.
System for DHW Heating and Central Heating Backup
Explains DHW and central heating backup systems.
13.2 Solar Thermal System Operating Modes
Explains different operating modes for collector arrays.
Which Operating Mode is the Right One?
Guides on selecting the correct operating mode.
13.3 Installation Examples Vitosol-FM/-F, Types SV and SH
Shows installation examples for FM/-F collectors.
Installation Examples Vitosol 200-TM, Type SPEA
Illustrates installation examples for 200-TM SPEA collectors.
13.5 Installation Examples Vitosol 300-TM, Type SP3C
Shows installation examples for 300-TM SP3C collectors.
13.6 Pressure Drop of the Solar Thermal System
Explains factors affecting system pressure drop.
13.7 Flow Velocity and Pressure Drop
Discusses flow velocity and its relation to pressure drop.
13.8 Sizing the Circulation Pump
Guides on selecting the correct circulation pump.
13.9 Ventilation
Explains the importance of correct ventilation in solar systems.
13.10 Safety Equipment
Covers essential safety equipment for solar thermal systems.
Stagnation in Solar Thermal Systems
Discusses safety measures during system stagnation.
Pressure in Solar Thermal Systems with Vitosol-FM and Vitosol 300-TM
Details pressure requirements for FM/300-TM collectors.
Pressure in Solar Thermal Systems with Vitosol-F and Vitosol 200-TM
Details pressure requirements for F/200-TM collectors.
Steam-Producing Power, Pressure Maintenance and Safety Equipment
Explains steam power, pressure maintenance, and safety equipment.
Expansion Vessel and Heat Sink in the Return
Shows expansion vessel and heat sink in the return line.
Expansion Vessel and Heat Sink in the Flow
Shows expansion vessel and heat sink in the flow line.
Adjust System Pressure
Explains how to adjust system pressure.
Safety Valve
Details safety valve requirements and types.
High Limit Safety Cut-Out
Explains the high limit safety cut-out function.
13.11 Additional Function for DHW Heating
Describes additional functions for DHW heating.
13.12 Connecting the DHW Circulation and Automatic Thermostatic Mixing Valve
Guides on connecting DHW circulation and mixing valves.
Appendix
13.13 Intended Use
States the intended use and limitations of the appliance.
14.1 Subsidy Programmes, Permits and Insurance
Provides information on subsidies, permits, and insurance.
14.2 Glossary
Defines technical terms used in the manual.

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