Table of Contents
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SULL AIR
®
I
NDUSTRIAL
3000, 3000P, 3700, 4500,
3000V, 3000PV, 3700V, 4500V
30, 37 & 45
Air-Cooled and Water-Cooled
®
A
C
IR
OMPRESSOR
/40, 50 & 60HP
KW
Standard & 24 KT
PART NUMBER:
02250155-601
KEEP FOR
FUTURE
REFERENCE
SULLAIR CORPORATION
©
The information in this document is
correct at the time of printing for utility
compressor serial number
20060701XXXX
and all subsequent serial numbers.
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Table of Contents
Troubleshooting
Related Manuals for Sullair 3010P
Summarization of Contents
SAFETY
GENERAL SAFETY PRECAUTIONS
General safety guidelines for compressor operation and maintenance.
PERSONAL PROTECTIVE EQUIPMENT
Essential PPE requirements for operator safety.
PRESSURE RELEASE PROCEDURES
Safety measures and instructions for releasing system pressure.
HAZARDOUS CONDITIONS AND HANDLING
Covers pressure release, hot surfaces, toxic substances, and electrical shock hazards.
OPERATIONAL HAZARDS AND HANDLING
Addresses fire, explosion, moving parts, lifting, and entrapment hazards.
DESCRIPTION
INTRODUCTION
Overview of the Sullair rotary screw air compressor features.
COMPONENT DESCRIPTIONS
Detailed listing and identification of compressor components.
FUNCTIONAL DESCRIPTIONS
Explains the operation of key compressor systems.
SPECIFICATIONS
MODEL SPECIFICATIONS TABLES
Tables detailing specifications for different model series.
COMPRESSOR SPECIFICATIONS
Technical details and operating parameters for compressors.
LUBRICATION AND APPLICATION GUIDES
Guidance on fluid selection and usage programs.
PIPING AND INSTRUMENTATION
Diagrams illustrating air-cooled piping and instrumentation.
INSTALLATION
MOUNTING AND VENTILATION REQUIREMENTS
Guidelines for proper compressor mounting and airflow.
SERVICE AIR PIPING CONSIDERATIONS
Recommendations for installing the service air piping system.
PRE-OPERATION CHECKS AND PREPARATION
Essential checks before initial compressor start-up.
WS CONTROLLER
CONTROLLER LAYOUT AND KEYPAD
Overview of the controller interface and input buttons.
DISPLAY AND LED INDICATORS
Explanation of the LCD display messages and LED status lights.
MAINTENANCE
ROUTINE CHECKS AND INITIAL SERVICE
Daily checks, initial 50-hour service, and general checks.
MAJOR MAINTENANCE TASKS
Procedures for 2000-hour service, fluid, and filter changes.
SEPARATOR AND OIL RETURN MAINTENANCE
Maintenance procedures for the separator and oil sight glass.
TROUBLESHOOTING GUIDE
Identifies common problems and provides remedies.
VSD CONTROL OPERATION
DESCRIPTION OF COMPONENTS
Details of the variable speed drive unit and control system.
CONTROL SYSTEM FUNCTIONAL DESCRIPTION
Explanation of the capacity control system's operation.
OPERATIONAL MODES
Describes Start, Full Load, Part Load, and Modulating modes.
UNLOAD MODE
Explanation of the compressor's unload operating state.
PARTS LISTS
ORDERING PARTS AND SPARE PARTS LIST
Procedures for ordering parts and recommended spare parts.
COMPRESSOR ASSEMBLY PARTS
Exploded views and part numbers for compressor frame and drive.
AIR AND FLUID SYSTEMS PARTS
Parts lists for air inlet systems and fluid piping.
CONTROL SYSTEM AND ELECTRIC PARTS
Components for the MFV control system.
ENCLOSURE PARTS
Parts breakdown for the compressor enclosure.
DECAL LOCATIONS
Diagrams showing the placement of various decals.
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