Related Manuals for Atlas Copco SB 702
Summarization of Contents
Introduction
About the Safety and Operating Instructions
Explains the purpose and importance of reading the safety and operating instructions before use.
Safety Instructions
Safety Signal Words
Defines Danger, Warning, and Caution signal words used for safety information.
Personal Precautions and Qualifications
Outlines requirements for operators and individuals handling the machine.
Transport Safety Requirements
Specifies requirements for personnel authorized to transport the hydraulic breaker.
Installation, Storage, Maintenance & Disposal Requirements
Details requirements for personnel performing installation, storage, maintenance, and disposal.
Operation Qualifications
Defines qualifications for personnel operating the hydraulic breaker.
Testing Procedures
States that testing must only be carried out by professional technicians.
Personal Protective Equipment (PPE)
Lists essential personal protective equipment (PPE) required for safe operation.
Drugs, Alcohol, or Medication Use
Warns against operating the machine under the influence of drugs, alcohol, or medication.
Carrier Precautions
Advises on safety precautions when using the carrier with the hydraulic breaker attached.
Hydraulic System Installation Precautions
Covers safety warnings related to the hydraulic system and accumulator.
Assembly/Disassembly Precautions
Highlights safety risks and precautions during assembly and disassembly.
Operation Precautions
Details safety warnings and precautions during the operation of the breaker.
Operating Pressure Safety
Warns about exceeding maximum operating pressure and its consequences.
Dust and Fume Hazard Mitigation
Details risks associated with dust and fumes and measures to mitigate them.
Electric Shock Hazard Prevention
Warns about the risk of electric shock if the breaker contacts electrical sources.
Projectile Hazard Warnings
Warns about high-velocity projectiles generated by component failure or work pieces.
Noise Hazard and Hearing Protection
Explains risks of hearing loss from high noise levels and mitigation measures.
Maintenance Precautions
Involuntary Start Hazard
Warns about severe injuries from involuntary starts and prevention measures.
High Pressure Hydraulic System Safety
Highlights risks of severe injuries from working on a pressurized hydraulic system.
Machine Modification Warning
Advises against machine modification due to potential for injury and voided warranty.
Hot Working Tool Caution
Warns of burns and cuts from touching hot or sharp working tools.
Working Tool Hazards during Maintenance
Warns of serious injuries from accidental engagement during maintenance.
Storage Precautions
Heavy Breaker/Tool Tipping Hazard
Warns about the weight of the breaker/tool and how to store them safely.
Overview and Components
Design and Function
Describes the hydraulic breaker as a rig-mounted demolition tool with integrated accumulator.
Main Parts Identification
Identifies key components of the hydraulic breaker through diagrams and labels.
Labels and Guarantee Information
Explains machine labels, data plate, noise labels, and guarantee conditions.
Accumulator Safety and Charging
Specifies Nitrogen charging for the accumulator and warns against unauthorized work.
Transport Safety Warning
Warns about serious injury if the hydraulic breaker tips over and falls during transport.
Installation and Connections
Lifting and Transporting the Breaker
Provides instructions on safely lifting and transporting the hydraulic breaker.
Hydraulic Hoses and Connections
Explains safe procedures for connecting hydraulic hoses and fittings, including torque specs.
Hydraulic Oil and Assembly
Discusses hydraulic oil types, viscosity, and assembly procedures for the breaker.
Adapter Plate and Carrier Connection
Guides on mounting the adapter plate and connecting the breaker to the carrier.
Pressure Adjustment Procedure
Explains how to adjust and check the operating pressure of the hydraulic breaker.
Working Tools and Operation
Water Flushing System
Describes the function and setup for water flushing to reduce dust.
Selecting and Changing Working Tools
Guides on choosing, using, and safely changing the working tool.
Operation Preparation and Temperature
Outlines pre-operation checks, temperature limits, and engine RPM adjustments.
Safe Breaking Practices and Positioning
Provides guidelines for safe and effective breaking, including positioning and duration.
Avoiding Tool Damage and Maintaining Performance
Advises on correct feed pressure, listening for wear, and avoiding cylinder end positions.
Operational Warnings
Covers warnings against idling, moving debris, lifting, and sledge hammer use.
Special Applications and Maintenance
Breaking Under Water
Details the requirements for operating the hydraulic breaker underwater.
Special Application Advice
Advises consulting Atlas Copco for special applications like tunnelling or underwater use.
Maintenance Schedules
Details daily, weekly, and hourly maintenance checks and lubrication procedures.
Wear Limits and Bushing Replacement
Explains wear limits and provides a procedure for changing the lower bushing.
Annual Overhaul and Storage
Recommends annual overhaul and provides storage guidelines to prevent corrosion.
Troubleshooting Guide
Hydraulic Breaker Fails to Start
Lists common causes and remedies for the breaker failing to start.
Impact Force Too Low
Identifies potential causes and solutions for reduced impact force.
Oil Leaks
Addresses causes and remedies for oil leaks, mainly related to seals.
Hydraulic Breaker Operates Too Slowly
Lists causes and solutions for slow breaker operation.
Operating Temperature Too High
Identifies causes and solutions for the breaker or oil overheating.
Technical Data and Declarations
Machine Data Specifications
Lists technical specifications such as weight, dimensions, and part numbers.
Operational Capacities
Provides operational capacities like oil flow, impact rate, and pressures.
Noise Declaration Statement
Presents guaranteed and measured sound power levels according to EC directives.
Flow Diagrams for Operating Pressure
Presents charts to help select correct operating pressure based on oil flow.
EC Declaration of Conformity
Declares that the machines conform to relevant EC directives (Machinery and Noise).
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