Atlas Copco SB 1102 Safety And Operating Instructions Manual

Atlas Copco SB 1102 Safety And Operating Instructions Manual

Hydraulic breakers
Table of Contents

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SB
702, 1102
Safety and operating instructions
Hydraulic breakers
© 2015 Construction Tools PC AB | No. 9800 1273 01d | 2015-12-30
Original instructions

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Table of Contents
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Summary of Contents for Atlas Copco SB 1102

  • Page 1 702, 1102 Safety and operating instructions Hydraulic breakers © 2015 Construction Tools PC AB | No. 9800 1273 01d | 2015-12-30 Original instructions...
  • Page 3: Table Of Contents

    SB 702, 1102 Contents Contents Introduction............... . 5 About the Safety and operating instructions.
  • Page 4 SB 1102: 130-180 bar........
  • Page 5: Introduction

    Safety and operating instructions Introduction Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
  • Page 6: Safety Instructions

    Safety and operating instructions SB 702, 1102 Installation, storage, maintenance and Safety instructions disposal Installation, storage, maintenance and disposal of To reduce the risk of serious injury or death to the hydraulic breaker may only be undertaken by yourself or others, read and understand the Safety persons who: and operating instruction before installing, operating, repairing, maintaining, or changing accessories on...
  • Page 7: Drugs, Alcohol Or Medication

    SB 702, 1102 Safety and operating instructions Drugs, alcohol or medication WARNING Hydraulic oil Spilled hydraulic oil can cause burns, accidents due WARNING Drugs, alcohol or medication to slippery conditions and will also harm the Drugs, alcohol or medication may impair your environment.
  • Page 8 Safety and operating instructions SB 702, 1102 If the machine has an exhaust, direct the exhaust ► WARNING Operating pressure so as to reduce disturbance of dust in a dust filled If the maximum operating pressure for the hydraulic environment. machine is exceeded, the accumulator can be over charged which can result in material damage and ►...
  • Page 9: Maintenance, Precautions

    SB 702, 1102 Safety and operating instructions WARNING Projectiles Maintenance, precautions Failure of the work piece, of accessories, or even of the hydraulic breaker itself may generate high WARNING Involuntary start velocity projectiles. During breaking, splinters, or An involuntary start of the hydraulic breaker can lead other particles may become projectiles and cause to severe injuries.
  • Page 10: Storage, Precautions

    Safety and operating instructions SB 702, 1102 Storage, precautions WARNING Hydraulic breaker and working tool are heavy If the breaker or working tool topple over or fall down it can result in material damage and personal injury. ► Store the hydraulic breaker and the working tool so that falling or rolling down is prevented.
  • Page 11: Overview

    The breaker frequency is controlled by the oil flow from the carrier. Recommended working tools are listed in the spare SB 702 parts list. SB 1102 Restrictor Hammer body Lock pin Pressure relief valve Accumulator...
  • Page 12: Labels

    Safety and operating instructions SB 702, 1102 Labels on the accumulator Labels The machine is fitted with labels containing important information about personal safety and machine maintenance. The labels must be in such condition that they are easy to read. New labels can be ordered from the spare parts list.
  • Page 13: Lifting The Hydraulic Breaker

    SB 702 ⁄ ⁄ G 1 in. Put the hydraulic breaker on an anti-slip mat at the lorry. Secure the machine to the loading surface with SB 1102 ⁄ ⁄ G 1 in. straps. Hose connections Observe all the applicable national and regional Left (As seen from operator's seat) regulations on securing loads.
  • Page 14: Hydraulic Oil

    Safety and operating instructions SB 702, 1102 Preparation Hydraulic oil ♦ Place the breaker in a position where it is easy and safe to mount the adapter plate. Normally the type of hydraulic oil the carrier is using NOTICE Mount the breaker so that the also works for the hydraulic breaker.
  • Page 15: Pressure Adjustment

    Insert SB 702 400 Nm toggle pin and lock. SB 1102 1385 Nm 6. After mounting the breaker, carefully extend and Connecting the breaker to the carrier retract the bucket cylinder to its full extent in each 1.
  • Page 16: Water Flushing

    Safety and operating instructions SB 702, 1102 Position the hydraulic breaker vertically towards solid Changing the working tool bedrock or similar to adjust the pressure using a WARNING Running engine pressure gauge. Changing the working tool or accessories while the carrier's engine is running can cause serious injury.
  • Page 17: Operation

    SB 702, 1102 Safety and operating instructions 4. Clean and lubricate the bushing plentifully. CAUTION Temperature hazard NOTICE When mounting a new working tool, it The hydraulic breaker and the hydraulic oil system is especially important to lubricate plentifully. of the carrier can be damaged if the hydraulic breaker is used at higher or lower temperatures.
  • Page 18 Safety and operating instructions SB 702, 1102 Direct the hydraulic breaker in a position 90° Never bend with the working tool. ♦ ♦ towards the object. ♦ Use the correct feed pressure. When the feed pressure is correct the hydraulic breaker is working at its best and the vibrations are at a minimum.
  • Page 19: Breaking Under Water

    JIC connection. Contact your hammer to demolish material. nearest authorised workshop for further instructions. Special applications NOTICE Always consult the Atlas Copco Customer Center/Dealer in your area in case of special applications- tunnelling, high thermal load and underwater application.
  • Page 20: Every Second Hour

    When the working tool is exposed to high pressure and high temperatures a standard type of grease will melt and run. To avoid this always use Atlas Copco chisel paste. Central lubrication system We recommend Atlas Copco's central lubrication system.
  • Page 21: Every Day

    SB 702, 1102 Safety and operating instructions Every day Every week ♦ Check tool retainers and lock pins for damage, ♦ Clean the hydraulic breaker carefully. change if necessary. ♦ Check the wear of the wear bushings and ♦ Check that hoses, couplings, and accumulator are maximum inner wear limits.
  • Page 22: Wear Limits

    5. Mount new O-rings on the new lower bushing. SB 702 108 (4.25) 102 (4.0) 6. Lubricate the new lower bushing and mount it. SB 1102 123 (4.84) 117 (4.61) Use a plastic sledgehammer to insert the lower Changing the lower bushing bushing.
  • Page 23: Disposal

    SB 702, 1102 Safety and operating instructions Disposal A used machine must be treated and scrapped in such a way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible. Before a used machine is scrapped it must be emptied and cleaned from all hydraulic oil.
  • Page 24: Troubleshooting

    Workshop tank hoses. Operating pressure too low. Check the carrier engine speed, the pump delivery and the Carrier driver or Atlas Copco pressure relief valve. Check the operating pressure. Adjust Customer Center/Dealer in settings and replace defective parts if required.
  • Page 25: Hydraulic Breaker Operates Too Slowly

    Center/Dealer in your area Operation in high outside temperature Check oil temperature and install an oil cooler if necessary. Workshop or Atlas Copco without oil cooler. Customer Center/Dealer in your area Pressure relief valve defective or valve with Fit new pressure relief cartridges.
  • Page 26: Technical Data

    Safety and operating instructions SB 702, 1102 Technical data Machine data SB 702 SB 1102 Part number 8460 0300 85 8460 0300 90 Service weight, kg (lbs) 720 (1,600) 1060 (2,300) Delivery weight, kg (lbs) 521 (1,149) 789 (1,739) Suitable carrier weight class, tonnes (lbs)
  • Page 27: Flow Diagrams For The Correct Operating Pressure

    SB 702, 1102 Safety and operating instructions Flow diagrams for the correct operating pressure The carrier’s oil flow can be restricted to achieve the right operating pressure. Restrictors can be ordered from the spare parts list. The diagram shows oil flow at viscosity 32 cSt. SB 702: 120-170 bar Ø...
  • Page 28: Sb 1102: 130-180 Bar

    Safety and operating instructions SB 702, 1102 SB 1102: 130-180 bar Ø 8.9 mm Ø 7.3 mm Ø 8.4 mm l/min © 2015 Construction Tools PC AB | No. 9800 1273 01d | 2015-12-30 Original instructions...
  • Page 29: Ec Declaration Of Conformity

    Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive). Guaranteed sound Measured sound Hydraulic breaker power level [dB(A)] power level [dB(A)] Pmax (bar) Weight (kg) SB 702 SB 1102 Technical Documentation authorised representative: Conny Sjöbäck Construction Tools PC AB Dragonvägen 2 Kalmar General Manager: Jenny Hassan Manufacturer:...
  • Page 32 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. www.atlascopco.com...

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Sb 702

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