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R
GENERATOR
WUXI KIPOR POWER CO., LTD.
Single-phase:
KDE12EA
KDE12STA
Three-phase:
KDE12EA3
KDE12STA3

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Summarization of Contents

Preface
Safety Warnings and Cautions
General warnings and cautions for safe generator operation.
EC Declaration of Conformity
Compliance and Standards
Details conformity to EU directives and relevant technical standards.
1. Main Technical Specifications and Data
Generator Model Specifications
Lists key technical data for various generator models.
Sound Power Levels
Provides measured and guaranteed sound power levels for models.
2. Modified Coefficient Table of Ambient Condition Power
Ambient Condition Power Adjustment
Table for adjusting power output based on altitude and temperature.
3. Noise Instruction
Practical Noise Level Factors
Explains factors influencing actual noise levels.
2. Preparatory Steps for Operation
Environmental Requirements
Specifies conditions for installation and operation.
Installation Site Selection
Advice on choosing a suitable location for the generator.
12. APPENDIX
Electric Cable Selection Guide
Guidance on choosing appropriate electric cables.
2. Preparation for the Engine
Initial Start Checks
Pre-start checklist for the engine.
Operation Safety Precautions
Warnings about rotating parts and high voltage during operation.
1. Three-phase Wiring Diagrams
KDE12STA & KDE12STA3 Wiring
Wiring diagram for three-phase KDE12STA and KDE12STA3.
Wiring Diagrams for KDE12EA3
Cooling Water and Oil Checks
Instructions for checking coolant level and engine oil.
11. ELECTRICAL WIRING DIAGRAM
Single-phase KDE12EA Wiring
Wiring diagram for the single-phase KDE12EA model.
Fan Belt and Fuel Checks
Guidance on checking fan belt tension and fuel level.
5) Check the grounding protection
Grounding Protection
Importance of grounding the generator and load.
Leakage and Looseness Checks
Inspecting for water/oil leaks and loose parts.
Digital Panel Electric System
Fault Diagnosis Table
Troubleshooting table for digital panel system errors.
Fault Diagnosis Table Continued
Voltage and Speed Issues
Troubleshooting for voltage and speed-related faults.
Load and Wiring Issues
Diagnosing problems with load connection and wiring.
3. SAFETY PRECAUTIONS FOR SERVICING
Servicing Safety Guidelines
Precautions for safe installation and maintenance work.
Fire and Environmental Safety
Warnings about fuel, oil, and proper waste disposal.
Troubleshooting Engine Issues
Engine Stop and Overheat Troubleshooting
Solutions for engine stopping and overheating issues.
2. Judge and eliminate troubles
Engine Not Running Troubleshooting
Diagnosing why the engine fails to start or run.
Cold Weather Operation Issues
Addressing problems caused by low ambient temperatures.
4. WARM-UP PROCEDURE
Pre-Start Checks
Steps to perform before warming up the generator.
5. STARTING-UP&RUNNING PROCEDURE
Initial Startup and Loading
Guide to starting, running, and loading the generator.
Running-in Period and Checks
Information on the initial running period and operational checks.
10. SIMPLIFIED TROUBLESHOOTING GUIDE
General Troubleshooting Approach
Basic guide for identifying and resolving issues.
Safety Warnings for Troubleshooting
Critical safety notes for rotating parts, electricity, and hot surfaces.
8. ELECTRIC APPLIANCE
Connecting Appliances to Generator
Reference table for connecting various appliances.
Cable Length Limitations
Guidelines on electric line length and cable specifications.
7. THE FUNCTIONS OF THE DIGITAL PANEL
Digital Panel Display and Controls
Explanation of panel indicators, knobs, and functions.
Three-phase Generating Set Operation
Phase Balancing and Load Management
Advice on balancing phases and managing load for three-phase units.
AC Circuit Overload Protection
How to handle AC circuit protector tripping due to overload.
6. STOP PROCEDURE
Generator Shutdown Sequence
Steps for safely stopping the generator.
9. MALFUNCTION AND COUNTERMEASURES
Maintenance Schedule Overview
Schedule for regular checks and replacements.
Engine Maintenance Checks
Detailed checks for engine oil, water, belts, and fuel.
Battery and Leakage Checks
Procedures for checking battery electrolyte and leaks.
Generator Operation Indicators
Explanation of output current, voltage, and running status indicators.
Troubleshooting Code Map
Description of error codes and their meanings.
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