Kipor KGE4000X Owner's Manual
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Kipor KGE4000X Owner's Manual

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SERVICE MANUAL
All information, illustrations, directions and specifications included in this publication are
based on the latest product information available at the time of approval for printing.
KIPOR POWER CO., LTD, reserves the right to make changes without incurring any obligation.
No part of this publication may be reproduced without written permission.
For more information contact Customer Service on
1300 555 197
Distributed by
PRIMUS AUSTRALIA PTY LTD
Bundoora VIC 3083
www.kipor.com.au
www.primusaustralia.com.au

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  • Page 1 All information, illustrations, directions and specifications included in this publication are based on the latest product information available at the time of approval for printing. KIPOR POWER CO., LTD, reserves the right to make changes without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 2 PREFACE Thank you for purchasing a Kipor generator. This manual covers the operation and maintenance of models KGE2500X, KGE4000X, KGE6500X and KGE6500E Open Frame single phase petrol generators. All information in this publication is based on the latest product information available at the time of approval for printing.

  • Page 3: Table Of Contents

    CONTENTS SAFETY INSTRUCTIONS IDENTIFICATION OF COMPONENTS PRE-OPERATION CHECK STARTING THE GENERATOR GENERATOR USE STOPPING THE GENERATOR MAINTENANCE TRANSPORTING AND STORAGE TROUBLESHOOTING 10. SPECIFICATIONS 11. WARRANTY...

  • Page 4: Safety Instructions

    1. SAFETY INSTRUCTIONS To ensure safe operation - • This generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
  • Page 5 SAFETY INSTRUCTIONS cont. To ensure safe operation - • Petrol is extremely flammable and explosive under certain conditions. Stop the engine before refuelling – Do not overfill. • Keep away from cigarette smoke, sparks and other flammable materials when refuelling or operating the generator.

  • Page 6: Identification Of Components

    These labels warn you of potential hazards that can cause serious injury. If a label comes off or becomes hard to read, contact your authorised dealer for a replacement. KGE2500X / KGE4000X / KGE6500X / KGE6500E 1/ Fuel tank 10/ Starter handle...

  • Page 7: Pre-Operation Check

    Insert the oil filler dipstick into the filler hole without rotating it. If the oil level is below or at the lower end of the dipstick, refill with the recommended oil up to the upper level mark. Tighten the oil filler dipstick. Oil Capacity: KGE2500X 0.6Lt KGE4000X 1.1Lt KGE6500X/E 1.1Lt...
  • Page 8 3. PRE-OPERATION CHECK cont. • Running the engine with insufficient oil can cause serious engine damage. NOTE: The Low Oil System will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level on a daily and regularly basis.
  • Page 9 3. PRE-OPERATION CHECK cont. Fuel tank capacity: KGE2500X 25Lt KGE4000X 30Lt KGE6500X/E 30Lt • Fuel system damage or engine performance problems resulting from the use of fuels other than Unleaded Petrol, are not covered under the warranty policy. STEP 3 .

  • Page 10: Starting The Generator

    4. STARTING THE GENERATOR Before starting the engine Step 1. Disconnect any leads from the AC receptacles and DC terminals. Switch OFF the AC Circuit Breaker. Step 2. Turn the fuel tap to ON position. Step 3. Pull the choke lever to CHOKE position.

  • Page 11: Generator Use

    5. GENERATOR USE Be sure to ground the generator when the connected equipment is grounded. • To prevent an electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy cable between the generator's ground terminal and an external ground source.
  • Page 12 5. GENERATOR USE cont. AC Application STEP 1. Start the engine STEP 2. Check that the appliance/s to be used are switched off. Plug appliance/s into AC receptacle/s. STEP 3 . Switch ON the AC Circuit Breaker. Electrical appliances particularly motor-driven equipment will produce very high current while starting.
  • Page 13 5. GENERATOR USE cont • Before connecting an appliance to the generator, check that it is in good order, and that its electrical rating does not exceed that of the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the generator engine switch immediately.

  • Page 14: High Altitude Operation

    5. GENERATOR USE cont Low Oil Alert System The low oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the low oil alert system will automatically shut down the engine, even when the engine switch is in the ON position.

  • Page 15: Stopping The Generator

    6. STOPPING THE GENERATOR To stop the generator in an emergency, turn the engine switch to the OFF position. In Normal Use STEP 1. Switch OFF all connected appliances. STEP 2. Switch OFF AC Circuit Breaker. STEP 3. Switch OFF the engine / starter switch. STEP 4.

  • Page 16: Maintenance

    7. MAINTENANCE The purpose of the inspection and maintenance schedule is to keep the generator in the best operating condition. Inspect and service this generator as scheduled in the table below. • Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated.

  • Page 17: Changing Oil

    Refill with the recommended SAE10W/30 Grade Oil and check the oil level. Step 5 . Re-install oil filler dipstick and tighten securely. Engine Oil Capacity: KGE2500X 0.6Lt KGE4000X 1.1Lt KGE6500X/E 1.1Lt Drain Plug • Please dispose of used engine oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local recycling centre.

  • Page 18: Air Cleaner Service

    7.2 AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburettor. To prevent carburettor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. • Do not use petrol or low flash point solvents for cleaning. They are flammable and explosive under certain conditions.

  • Page 19: Spark Plug Service

    7.3 SPARK PLUG SERVICE Recommended Spark Plug: KGE2500X BPR5ES (NGK) KGE4000X BPR5ES (NGK) KGE6500X/E BPR5ES (NGK) To ensure proper engine operation, the spark plug must be properly gaped and free of deposits. Only use the recommended spark plug in the generator.

  • Page 20: Spark Arrestor Maintenance

    Spark Arrestor Step 4. Re-install the spark arrestor in the reverse order of removal. 7.5 FUEL FILTER MAINTENANCE *KGE4000X / KGE6500X / KGE6500E models only Step 1. Turn fuel tap to off position Step 2. Remove inline fuel filter and inspect...

  • Page 21: Transporting And Storage

    8. TRANSPORTING & STORAGE To prevent any fuel spillage when transporting or during temporary storage, the generator should be secured upright in its normal operating position with the engine switch OFF. The fuel tap must also be turned to the OFF position. When transporting the generator: •...
  • Page 22 8. TRANSPORTING & STORAGE cont. a). Drain all petrol from the fuel tank and carburettor into an approved petrol container using a funnel to avoid spilling. b). Loosen and remove the carburettor drain screw. Turn the fuel tap to the ON position and drain the petrol from the carburettor into a suitable container.

  • Page 23: Troubleshooting

    9. TROUBLESHOOTING When the engine will not start: Refill the fuel tank Is there fuel in the tank? Is the engine switch on? Turn the engine switch on. Is there enough oil in the engine? Add the recommended oil. Replace the Take the Is there spark from the spark plug spark plug...

  • Page 24: Specifications

    10. SPECIFICATIONS KGE2500X KGE4000X KGE6500X/E Model KG200 KG280 KG390 Type 4-stroke, single cylinder, OHV Displacement (cc) Bore x stroke (cm) 68 x 54 77 x 58 88 x 64 Cooling system Forced air-cooled Ignition system Electronic Spark plug (NGK) BPR5ES...

  • Page 25: Warranty

    Eligibility: To be eligible for warranty service, the product must be purchased in Australia from an authorised Kipor dealer. This warranty applies to the original retail purchaser only, and is not transferable. The original Proof of Purchase is required. To Obtain Warranty Service:...

This manual is also suitable for:

Kge2500xKge6500xKge6500e

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