Alamo RX96 Operator's Manual

Rotary cutter

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Published 03/09

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: parts@alamo-industrial.com

OPERATOR'S MANUAL

RX96

ROTARY CUTTER

Part NO. 00779481C

$0.00

Table of Contents

Summary of Contents for Alamo RX96

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ® © 2009 Alamo Group Inc. RX96 ROTARY CUTTER Part NO. 00779481C $0.00...
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5: Table Of Contents
Table Of Contents SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Equipment Operation Safety Instructions and Practices ... 1-5 Connecting or Disconnectin Implement Safety Instructions and Practices ... 1-11 Transporting Safety Instructions and Practices ... 1-12 Maintenance and Service Safety Instructions and Practices ...
Page 6 GETTING ON AND OFF THE TRACTOR ... 4-8 Boarding the Tractor ... 4-9 Dismounting the Tractor ... 4-9 STARTING THE TRACTOR ... 4-10 CONNECTING THE MOWER TO THE TRACTOR ... 4-10 Connecting the Mower-Lift Type and Semi-Mount Type ... 4-11 Connecting the Mower-Pull Type ...
Page 7 BLADE TIMING PROCEDURE ... 5-12 SLIP CLUTCH ... 5-12 SEASONAL CLUTCH MAINTENANCE ... 5-13 MOWER STORAGE ... 5-14 TORQUE CHART ... 5-14 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX ... 5-15 Disassembly and Assembly Procedures for T-BOX ... 5-17 Assembly Procedure for T - BOX ...
Page 10: General Safety Instructions And Practices
Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)
Page 11: Operator Safety Instructions And Practices
RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SG-30) (SG-31) “Wait a minute...Save a life!”...
Page 12 Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. RX96 03/09 © 2009 Alamo Group Inc. SAFETY EXPOSURE LOUD...
Page 13: Equipment Operation Safety Instructions And Practices
A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SG-34) (SG-38)
Page 14 Operate the Tractor controls from the tractor seat only. Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-05) Be careful when operating or transporting this...
Page 15 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Implement may cause serious injury or death. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SG-11) (SG-13) (SG-15)
Page 16 Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before (SGM-05) Safety Section 1-8...
Page 17 Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. RX96 03/09 © 2009 Alamo Group Inc. SAFETY Check to make sure there are no (SGM-14)
Page 18 Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SRM-01) The Implement could tip over and cause...
Page 19: Connecting Or Disconnectin Implement Safety Instructions And Practices
Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (S3PT-15) (S3PT-18)
Page 20: Transporting Safety Instructions And Practices
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (SG-6) Safety Section 1-12 Make...
Page 21 Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. RX96 03/09 © 2009 Alamo Group Inc. SAFETY Determine the maximum (SG-19)
Page 22: Maintenance And Service Safety Instructions And Practices
Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. RX96 03/09 © 2009 Alamo Group Inc. SAFETY (STI-7) Never allow the Implement...
Page 24: Storage And Parking Safety Instructions And Practices
See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
Page 25: Decal Location - Lift Model
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 26 *Provided by Tractor Manufacturer ** Place over 540 RPM on Decal D388 if unit is 1000 RPM Safety Decal Sheet - D442 Logo Decal Sheet - 00779478 RX96 03/09 © 2009 Alamo Group Inc. SAFETY DESCRIPTION Multi Hazard Rotary Mowers Multi Hazard Driveline 1000 RPM D/L Shield Missing.
Page 27: Decal Location - Pull Model
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 28 *Provided by Tractor Manufacturer ** Place over 540 RPM on Decal D388 if unit is 1000 RPM Safety Decal Sheet - D442 Logo Decal Sheet - 00779478 RX96 03/09 © 2009 Alamo Group Inc. SAFETY DESCRIPTION Multi Hazard Rotary Mowers Multi Hazard...
Page 29: Decal Description
SAFETY Decal Description Multi Hazard Decal Sheet P/N D389 Decal D389 consists of the following multi-hazards. RX96 03/09 Safety Section 1-21 © 2009 Alamo Group Inc.
Page 30 SAFETY Multi Hazard Decal Sheet P/N D390 Decal D390 consists of the following multi-hazards. RX96 03/09 Safety Section 1-22 © 2009 Alamo Group Inc.
Page 31 SAFETY Driveline Hazards P/N D388 Decal D388 consists of the following multi-hazards. RX96 03/09 Safety Section 1-23 © 2009 Alamo Group Inc.
Page 32 Do Not Operate the mower until the shield has been replaced. P/N 00756004 DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 Blade Rotation Counter Clockwise. P/N D137 RX96 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-24...
Page 33 Blade Rotation Clockwise. P/N D138 INFORMATION - 5 Year Gearbox Warranty P/N 00771283 Name LOGO - Alamo Industrial P/N 00757139 NAME LOGO - Alamo Industrial P/N 02960766 RX96 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-25...
Page 34 DO NOT transport or operate without the SMV. P/N 03200347 IMPORTANT! Always replace blades in pairs. P/N D395 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 Red Reflector. Keep reflectors clean and visible. P/N 1458392 RX96 03/09 ©...
Page 35 P/N 00776031 WARNING! Do not store mower vertically on shipping brackets. To avoid injury store mower lying down. P/N D454 RX96 03/09 © 2009 Alamo Group Inc. SAFETY If the manual is Safety Section 1-27...
Page 36: Federal Laws And Regulations
(Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) RX96 03/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...
Page 82 Alamo Industrial typically offers three types of shielding to protect the operator, passerby, livestock, and property from thrown objects... deflectors, single chain guards, and double chainguard. Shielding should be selected based on the intended use of the mower.
Page 83 Slow down on hills, rough terrain, and curves. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). RX96 03/09 © 2009 Alamo Group Inc. INTRODUCTION LIFT TYPE MODEL Introduction Section 2-3...
Page 84 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Page 86: Dealer Set-Up Instructions
The RX96 Mower will attach to most tractors with Cat. II & III and II & III Quick Hitch. The RX96 can be purchased for tractors with 540 or 1000 RPM PTO. DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Alamo Industrial dealer. The mower should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.
Page 87: Tailwheel Assembly - Lift
Support Beam (8). Install to Gearbox Lug through pair holes which approximate desired cutting height using Bolt (7) and Locknut (6). RX96 03/09 © 2009 Alamo Group Inc. ASSEMBLY ITEM will give Assembly Section 3-3 DESCRIPTION A-Frame - RH...
Page 88: Tongue
AXLE ASSEMBLY - PULL TYPE Attach the rear axle to the lugs on the rear of the mainframe using axle pivot pins (2), bolts (13), and locknuts (8). Figure Asm-R-0284 RX96 03/09 Assembly Section 3-4 © 2009 Alamo Group Inc.
Page 89: Axle Arms
Attach rear axle (1) to lugs on rear of mainframe using bolts (2), and locknuts (8). Clamp caster wheel assembly (2) to axle arm plate (3), using bolt (4), and locknut (9). RX96 03/09 Assembly Section 3-5 © 2009 Alamo Group Inc.
Page 90: Control Rods - Pull Type
Note: If Laminated Tires are used, place the flat side of the Lug Nut against the Wheel. Note: the direction of travel and curvature of rubber segments in tire and install as shown in FIGURE Asm-R-0127. RX96 03/09 Assembly Section 3-6 © 2009 Alamo Group Inc.
Page 91: Front And Rear Deflectors (Standard Equip.) Chainguards (Optional Equip. At Extra Cost)
Figure Asm-R-0293 & Asm-R-0294 RX96 03/09 © 2009 Alamo Group Inc. ASSEMBLY Front Deflector - (FIGURE Asm-R-0293) Attach the front Rubber Deflectors (1) to the Mower with Bracket Straps (2), 1/2"...
Page 92: Front And Rear Deflectors (Standard Equip.) Chainguards (Optional Equip. At Extra Cost)
Chainguards must be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged. Figure Asm-R-0295 & Asm-R-0296 RX96 03/09 © 2009 Alamo Group Inc. ASSEMBLY Front Chainguard - (FIGURE Asm-R-0295) Attach assemblies (1) to the mower with 1/2”...
Page 93: Driveline Attachment
SHIELD ASSEMBLY - Main Input - Lift and Pull Attach the Bracket (1) to the Center Gearbox with M10 x 35 Bolts (2), and Flatwasher (3). Install Shield (5) and retain with 1/2” Wing Nut (4). RX96 03/09 Assembly Section 3-9 © 2009 Alamo Group Inc.
Page 94: Check Chains (Extra Equipment) Lift Models
For additional safety in transport, raise mower as high as possible without having driveline hit deck and shorten check chain as much as possible to prevent inadvertent falling in transport. RX96 03/09 © 2009 Alamo Group Inc. ASSEMBLY HOLE NOTE: A 11/16” diameter hole must be drilled through the inside hitch lug according to the dimensions shown.
Page 95: Jackshaft Bearing Support Assembly
Bolt 1/2” x 1-1/2” (22) and Lockwasher (21) for the rear. Then attach Bearing Assembly (27) to Carrier Mount Weldment (3) with Bolt (10) and Locknut (11). Insert the splined end of Jackshaft (6) into the Bearing Support. (Figure Asm-R-0301) RX96 03/09 Assembly Section 3-11 © 2009 Alamo Group Inc.
Page 96: Hydraulic Or Manual Lift - Pull & Offset Type
Install all four bolts (3) in each axle arm weldments and tighten bolts evenly so that space between upper and lower clamp faces remain approximately the same. Figure Asm-R-0303 RX96 03/09 Assembly Section 3-12 © 2009 Alamo Group Inc.
Page 98: Operation Instructions
Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower and are not of a RX96 mower. Some pictures may show shields removed for purposes of clarity.
Page 99: Standard Equipment And Specifications
Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. RX96 03/09 © 2009 Alamo Group Inc. OPERATION RX96 30 HP Min. (Pull)
Page 100: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. RX96 03/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
Page 101: Tractor Requirements
(ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. RX96 03/09 © 2009 Alamo Group Inc. OPERATION safety chain attachment point shaft.
Page 102: Tractor Safety Devices
The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the RX96 lift mower requires a tractor with at least 55 HP and the semi-mount and pull type mower require at least 30 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 103: Drawbar-Pull Type Mower
20% total weight is reached on the front tires. Front weights and weight carriers can be purchased through an authorized tractor dealership. OPS-U- 0005 RX96 03/09 Operation Section 4-7 © 2009 Alamo Group Inc.
Page 104: Power Take Off (Pto)
OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-8 (S3PT-16)
Page 105: Boarding The Tractor
Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SG-11) (SG-10)
Page 106: Starting The Tractor
Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001 RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23) (SG-13)
Page 107: Connecting The Mower-Lift Type And Semi-Mount Type
Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 4-11...
Page 108: Connecting The Mower-Pull Type
Note: Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-12...
Page 109: Safety Tow Chain
Shut down the tractor and remove the key. Level the mower deck front to rear by extending or retracting the 3-point top link. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SG-14) Operation Section 4-13...
Page 110: Setting Mowing Height-Pull Type And Semi-Mount Type Mowers
Adjust the mower leveling rod so that the front of the mower is approximately 3/4” lower than the rear. RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-14...
Page 111: Setting Deck Pitch
In addition, a more even distribution of the clippings from the rear of the mower will be achieved with this angle RX96 03/09 © 2009 Alamo Group Inc. OPERATION . OPS-R-0002_E...
Page 112: Driveline Attachment
At its shortest length, there must be at least a 1” clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a minimum profile engagement of 12” must be maintained. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-18) Operation Section 4-16...
Page 113 NOTE: When raising the mower, at least 1” clearance must be maintained between the driveline and the mower deck. If necessary, place an upper lift stop on the 3-point hitch control lever to limit the height the mower can be raised. OPS-R-0005-G RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-17...
Page 114: Constant Velocity (Cv) Driveline
Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator. OPS-R-0006 RX96 03/09 Operation Section 4-18 © 2009 Alamo Group Inc.
Page 115: Pre-Operation Inspection And Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-11) (SG-14)
Page 116: Tractor Pre-Operation Inspection/Service
Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 RX96 03/09 © 2009 Alamo Group Inc. OPERATION The following Operation Section 4-20...
Page 118 • Ensure all gearbox vents are in place and free from clogs. OPS-R-0011_E RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-22...
Page 119: Cutting Component Inspection
See instructions to properly time blades in the Maintenance Section. OPS-R-0041 _B 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-23...
Page 120 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-24...
Page 121: Blade Bolt Inspection
Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-25...
Page 122 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER RX96 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
Page 123 Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER RX96 03/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at Start of Shift...
Page 124: Driving The Tractor And Implement
When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23) Determine the maximum...
Page 125: Starting The Tractor
When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. RX96 03/09 © 2009 Alamo Group Inc. OPERATION LOCKED MOST...
Page 126: Raising The Mower
Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0019 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Determine the Operation Section 4-30...
Page 127: Crossing Ditches And Steep Inclines
When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to or over-collapse of the driveline may occur. OPS-R-0021_A RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-31...
Page 128: Operating The Tractor And Implement
Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. RX96 03/09 © 2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05) Operation Section 4-32...
Page 129: Foreign Debris Hazards
If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Remove all Operation Section 4-33...
Page 130: Engaging The Power Take Off (Pto)
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SRM-01) (SGM-09)
Page 131: Pto Rpm And Ground Speed
When mowing in reverse, operate the tractor and mower at a much reduced ground speed to ensure control is maintained of the tractor and cutter. RX96 03/09 © 2009 Alamo Group Inc. OPERATION OPS-R-0026_M Operation Section 4-35...
Page 132 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. OPS-R-0027_B RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Never raise the Operation Section 4-36...
Page 133 90 degree angle to the first pass to reduce streaking for a more uniform cut. OPS-R-0044 RX96 03/09 © 2009 Alamo Group Inc. OPERATION If possible, Operation Section 4-37...
Page 134: Shutting Down The Implement
Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins. OPS-R-0030_A RX96 03/09 Operation Section 4-38 © 2009 Alamo Group Inc.
Page 135 Do not let the driveline fall into mud or dirt, which can contaminate the bearing and shorten the life of the driveline.OPS-R-0031_D RX96 03/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) (STI-04) Lower the...
Page 136: Mower Storage
Seasonal Clutch Maintenance of the maintenance section in this manual. OPS-R-0032_B RX96 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-40...
Page 137: Transporting The Tractor And Implement
PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. OPS-R-0034 RX96 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) NOTE: When...
Page 138: Transporting On Public Roadways
Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 RX96 03/09 © 2009 Alamo Group Inc. OPERATION Locking the wheels brake...
Page 139 OPS- U- 0022 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 RX96 03/09 © 2009 Alamo Group Inc. OPERATION roads, have Operation Section 4-43...
Page 140: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 RX96 03/09 © 2009 Alamo Group Inc. OPERATION against Operation Section 4-44...
Page 141: Troubleshooting Guide
Increase cutting height. Replace Blades; with hardened, high-quality, Alamo Industrial Blade from the manufacturer. Tighten Bolts to 300 ft./lbs. Replace Blade Carrier. Replace Locknut. See your local Alamo Industrial Dealer. Run in or change Gears. Replace Bearing. Operation Section 4-45...
Page 142 Broken Cross or Cups Load too high for joint. End Galling of Cross Speed too high during turns. and Cups RX96 03/09 © 2009 Alamo Group Inc. OPERATION Replace Seal. Replace Oil Seal and Shaft. Replace Shaft or repair Race. Replace Seal.
Page 143 Driveline Integral Shields Integral Shields deformed. rattling or not turning freely Nylon Bearing worn. RX96 03/09 © 2009 Alamo Group Inc. OPERATION Check for small joint angles. Use protective device. Check joint angles and phasing. Replace part and then slow down or or raise Mower.
Page 146: Lubrication
Use an SAE multi-purpose, lithium-type grease for all locations shown. Be sure to clean the fitting thoroughly before using grease gun. Daily lubrication of the main driveline slip joint is necessary. Failure to maintain proper lubrication will result in damage to U-joints, gearbox, and/or driveshaft. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-2...
Page 149: Gearbox
Tail Wheel Bearings are packed at the factory with heavy-duty bearing grease. Grease Fittings are provided in the Wheel Hub and Tail Wheel Beam. Grease after every 10 hours of use. Figure Mnt-R- 0101 RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE SECONDARY GEARBOX Maintenance Section 5-5...
Page 150: Driveline Lubrication
Pull on tube to remove complete shield half from bearing and drive half. Repeat procedure for other half of drive. Make certain that the Driveline Integral Shields are free to telescope and rotate around the Driveline without binding. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-6...
Page 151: Main Cv Driveline Safety Shield
Tighten locking screws. Grease bearing groove in double yoke. Insert bearing ring. Slide guard cone for double yoke over cam from the connecting end. Make sure holes for screws are visible. Tighten locking screws. FIGURE MNT-R-0039. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-7...
Page 152: Cv Main Driveline Clamp Cone Yoke Operating Instructions
NOTE: Replace Blades in pairs after no more than 1/2" notch wear! RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE (SGM-10) Maintenance Section 5-8...
Page 153: Blade Sharpening
Do not heat or weld on hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could cause injury. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-9...
Page 155: Blade Carrier Installation
If a gearbox has been repaired, a blade carrier or side driveline has been removed, or other maintenance performed which altered the factory set blade carrier timing, the blades must be re-timed to ensure they will not collide while rotating. (FIGURE Mnt-R-0102) RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-11...
Page 156: Blade Timing Procedure
There are four friction lining plates in the slip clutch. These should be checked weekly for oil or grease, wear, and moisture which could cause corrosion on the drive plates. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Bolts should NEVER be adjusted to the point where the springs are...
Page 157: Seasonal Clutch Maintenance
3. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates shoulder break loose. 4. Turn tractor off and tighten the nuts on the springs to their original position of 1-9/16" compressed spring length. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-13...
Page 158: Mower Storage
NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. RX96 03/09 Maintenance Section 5-14 © 2009 Alamo Group Inc.
Page 159: Tools Needed For Disassembly And Assembly Of T Gearbox
HANDLE THEM SAFELY. LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO LIFT - NOT YOUR BACK. NOTICE: REFER TO OPERATOR'S MANUAL FOR INSTRUCTIONS FOR PROPER RE-ASSEMBLY ONTO THE MOWER DECK. TIGHTEN CORRECTLY. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-15...
Page 160 Gear-14 Tooth Spacer Pipe Plug Shaft Housing Bearing Lockwasher Bolt Gaskets (includes 0.40, 0.25, 0.30) Cap-Hub Input Adjusting Nut Cotter Pin Seal Shaft Gear-17 Tooth Pipe Plug Vented (not illustrated) RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-16...
Page 161: Disassembly And Assembly Procedures For T-Box
Step VIII. Lap shaft ends on solid metal surface to remove bearings (8), gear (3), and spacer (4). Gearbox is now completely disassembled. Inspect and replace all worn or damaged parts. RX96 03/09 Maintenance Section 5-17 © 2009 Alamo Group Inc.
Page 162: Assembly Procedure For T - Box
Remove side caps one at a time, seal with sealer and reinstall. Repeat process for input hub assembly. Gearbox is ready to be filled with good grade of NLGI 000 Grease. See maintenance section for specifications. RX96 03/09 Maintenance Section 5-18 © 2009 Alamo Group Inc.
Page 163 Pipe Plug Shaft Housing Bearing Lockwasher Bolt Gaskets (Includes 0.40, 0.25, & 0.30) Cap-Hub Input Adjusting Nut Cotter Pin Seal Shaft Gear - 17 Tooth Pipe Plug Vented (not illustrated) RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-19...
Page 164 An assembled gearbox is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - not your back. NOTICE: Refer to operator’s manual for instructions for proper re-assembly onto the mower deck. Tighten correctly. RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-20...
Page 165 RX96 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-21 DESCRIPTION Housing Lockwasher Bolt Input Cap Input Cap Input Seal Gear Adj. Shim .30 Gear Adj. Shim .50 Input Cap Gasket .10 Input Cap Gasket .25 Gear Mounting Spacer...
Page 166: Right Angle Gearbox (Outboard) Assembly & Disassembly Procedures
Slide Output (Pinion) Gear (item # 24) up off of Output Shaft and out of Main Housing. Step lll. Remove 4 bolts (item # 15), which will allow output cap (item # 13) to be removed. This allows output shaft to be removed through bottom opening. RX96 03/09 Maintenance Section 5-22 © 2009 Alamo Group Inc.
Page 167 Using Soft Metal (Brass or Aluminum) Pin, Strike both ends of Shaft with a hammer and recheck the Bearing Pre-Load, This is to ensure Bearings and components are centered and seated. If Bearing Pre-Load is OK insert Cotter Pin (item # 26) and Bend ends. RX96 03/09 Maintenance Section 5-23 © 2009 Alamo Group Inc.
Page 168 Output Shaft bearings then finish filling with oil, This procedure may take longer on Cold days or Shorter on Hot days. Always recheck Oil Level after gearbox has been run approximately 1/2 hour. RX96 03/09 Maintenance Section 5-24 © 2009 Alamo Group Inc.
Page 170 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
Page 171 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
Page 172 P/N 00779481C RX96 - SOM 3/09 Printed in USA...

Alamo RX96 Operator's Manual

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Introduction Section

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Maintenance Section

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