Leica iCON builder 60 User Manual
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Leica iCON builder 60 User Manual

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Leica iCON robot 60/
iCON builder 60
User Manual
Version 1.0
English

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  • Page 1 Leica iCON robot 60/ iCON builder 60 User Manual Version 1.0 English...
  • Page 2 Product identifica- The type and serial number of your product are indicated on the type plate. tion Always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop. Trademarks • Windows is a registered trademark of Microsoft Corporation in the United States and other countries ®...
  • Page 3 Service Description myProducts Add all Leica Geosystems products that you and your company own. View detailed information on your products, buy additional options or Customer Care Packages (CCPs), update your products with the latest software and keep up-to-date with the latest documentation.

  • Page 4: Table Of Contents

    Connecting to a Personal Computer Remote Control Setup Power Functions Batteries 4.5.1 Operating Principles 4.5.2 Battery for the iCON robot 60/iCON builder 60 Instru- ment Operating the Laser Guide Working with the Memory Device Autodetect Behaviour LED Indicators 4.10 Guidelines for Correct Results...
  • Page 5 PowerSearch PS Laser Guide Technical Data Conformity to National Regulations 8.7.1 iCON robot 60/iCON builder 60 8.7.2 CommunicationHandle General Technical Data of the Instrument Scale Correction 8.10 Reduction Formulas Software Licence Agreement iCON robot 60/iCON builder 60, Table of Contents...

  • Page 6: Safety Directions

     Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner. iCON robot 60/iCON builder 60, Safety Directions...

  • Page 7: Definition Of Use

    Local safety authorities and safety experts must be contacted before working in DANGER hazardous areas, or close to electrical installations or similar situations by the person in charge of the product. Environment Suitable for use in dry environments only and not under adverse conditions. iCON robot 60/iCON builder 60, Safety Directions...

  • Page 8: Responsibilities

    • To ensure that it is used in accordance with the instructions. • To be familiar with local regulations relating to safety and accident prevention. • To inform Leica Geosystems immediately if the product and the application becomes unsafe. • To ensure that the national laws, regulations and conditions for the operation of e.g.
  • Page 9 Make sure that the battery terminals do not come into contact with metallic objects. Installing near mechanically moving machine components may damage the product. CAUTION Precautions: Deflect the mechanically moving machine components as far as possible and define a safe installation zone. iCON robot 60/iCON builder 60, Safety Directions...
  • Page 10 • Touching live components • Using the product after incorrect attempts were made to carry out repairs Precautions: Do not open the product. Only Leica Geosystems authorised service workshops are entitled to repair these products.  The following advice is only valid for units equipped with ground connectors.

  • Page 11: Laser Classification

    Product-specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http://www.leica-geosystems.com/treatment or received from your Leica Geosystems dealer. Only Leica Geosystems authorised service workshops are entitled to repair these prod- WARNING ucts. Laser Classification 1.6.1...

  • Page 12: Distancer, Measurements Without Reflectors

    Pulse repetition frequency (PRF) 100 MHz - 150 MHz Wavelength 650 nm - 690 nm Beam divergence 0.2 mrad x 0.3 mrad NOHD (Nominal Ocular Hazard Distance) @ 0.25s 80 m / 262 ft iCON robot 60/iCON builder 60, Safety Directions...
  • Page 13 This device complies with part 15 of the FCC Rules. Operation Is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 006274_001 iCON robot 60/iCON builder 60, Safety Directions...

  • Page 14: Automatic Target Aiming Atr

    User Manual. Description Value Wavelength 850 nm Maximum average radiant power 11 mW Pulse duration 20 ns, 40 ns iCON robot 60/iCON builder 60, Safety Directions...

  • Page 15: Electronic Guide Light Egl

    • EN 60825-1 (2007-10): "Safety of laser products" These products are safe for momentary exposures but can be hazardous for deliberate staring into the beam. The beam may cause dazzle, flash-blindness and after-images, particularly under low ambient light conditions. iCON robot 60/iCON builder 60, Safety Directions...
  • Page 16 (2007 - 03) Po  1.00 mW  = 620 - 690 nm 006277_001 a) Will be replaced by a class 3R warning label if applicable 006278_001 a) Laser beam b) Exit for laser beam iCON robot 60/iCON builder 60, Safety Directions...

  • Page 17: Laser Guide

    Laser Guide General The Laser Guide built into the iCON robot 60/iCON builder 60 G instrument produces a visible red laser beam which emerges from the front side of the telescope. The laser product described in this section is classified as laser class 3R in accordance with: •...

  • Page 18: Electromagnetic Compatibility Emc

    WARNING Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed. There is a risk that disturbances may be caused in other equipment if the product is...

  • Page 19: Fcc Statement, Applicable In U

    • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not expressly approved by Leica Geosystems for compliance WARNING could void the user's authority to operate the equipment.
  • Page 20 Manufactured: 20xx and (2) this device Made in Switzerland must accept any interference received, Contains including interference Transmitter Module: that may cause FCC ID: HSW-2400M undesired operation. IC: 4492A-2450 S.No.: 1234567 006279_001 iCON robot 60/iCON builder 60, Safety Directions...

  • Page 21: Description Of The System

    CC50/CC55/CC60/CC65 A multi-purpose field controller enabling the remote control field controller of the iCON robot 60/iCON builder 60 via short range Blue- tooth. CC61/CC66 or A multi-purpose field controller enabling the remote control CC50/CC51 with CCD3 of iCON robot 60 via long range Bluetooth.
  • Page 22 Machine Control Systems. To carry out machine calibration and alignment routines when used with Leica 3D Paving Systems. Setup Pilot A method to carry out the setup of the iCON robot 60 to a number of existing control points in a fully automated way. Cube Search A method to optimise the prism search.

  • Page 23: System Concept

    • Insert the SD card into the computer. • Copy the iCON robot 60/iCON builder 60 firmware file into the \SYSTEM folder on the SD card. If no \SYSTEM folder is available, then create the folder first.

  • Page 24: Data Storage Concept

    Available capacity: 1 GB.  While other SD cards can be used, Leica Geosystems recommends to only use Leica SD cards and is not responsible for data loss or any other error that can occur while using a non-Leica card. ...
  • Page 25 Protective cover for instrument, sunshade for objective lens and cleaning cloth e) Instrument f) Allen key and adjustment tool g) GMP101 mini prism h) GHT196 holder for height meter i) Manuals & USB documentation card j) GEB221/GEB222 battery iCON robot 60/iCON builder 60, Description of the System...

  • Page 26: Instrument Components

    Overview camera h) Coaxial optics for angle and distance measurement, and exit port of visible laser beam for distance measurements i) Communication side cover j) Horizontal drive * Optional 006285_001 iCON robot 60/iCON builder 60, Description of the System...
  • Page 27 USB device port (mini AB OTG) d) USB host port for USB stick e) SD card port 006287_001 Instrument compo- Available for iCON robot 60. nents for RCS a) CommunicationHandle b) Communication side cover 006288_001 iCON robot 60/iCON builder 60, Description of the System...

  • Page 28: User Interface

    / dialog. Starts the edit mode for editable fields. Opens a selectable list. The Ambi Light Sensor measures the surrounding envi- ronment lamination and adjusts the display brightness and the keyboard background. iCON robot 60/iCON builder 60, User Interface...

  • Page 29: Operating Principles

    Scale bar d) North arrow e) Instrument status f) Main map area g) Application key h) Measure bar i) Map handler offering more functionality, for example zoom j) Setup k) Toolbox 007081_001_en l) Home iCON robot 60/iCON builder 60, User Interface...

  • Page 30: Operation

    By using the electronic level, turn the tribrach footscrews (6) to level the instrument precisely. Centre the instrument precisely over the ground point (4) by shifting the tribrach on the tripod plate (2). Repeat steps 6. and 7. until the required accuracy is achieved. iCON robot 60/iCON builder 60, Operation...

  • Page 31: Connecting To A Personal Computer

    • Setup_iCON_iCR60_iCB60-USB_32bit.exe • Setup_iCON_iCR60_iCB60-USB_64bit.exe • Setup_iCON_iCR60_iCB60-USB_64bit_itanium.exe  The setup has to be run only once for all Leica iCON devices. The Welcome to InstallShield Wizard for Leica Viva & GR USB drivers window appears.  Ensure that all Leica iCON devices are disconnected from your PC before you continue! Next>.
  • Page 32 Press Connect without setting up your device.  The folders on the iCON robot 60/iCON builder 60 instrument are displayed under File Management. Press Browse the content of your device. The folders of the data storage device can be found in either of the following folders: •...

  • Page 33: Remote Control Setup

     menu Instrument must be on. Option Description Turn off Turn iCON robot 60/iCON builder 60 instrument off. Stand-by Put iCON robot 60/iCON builder 60 instrument into stand-by mode.  In stand-by mode, the iCON robot 60/iCON builder 60 instrument shuts down and reduces power consumption.

  • Page 34: Batteries

    +10°C to +20°C/+50°F to +68°F if possible. • It is normal for the battery to become warm during charging. Using the chargers recommended by Leica Geosystems, it is not possible to charge the battery if the temperature is too high.

  • Page 35: Operating The Laser Guide

    Operating the Laser Guide Description The Laser Guide can be operated and configured manually or via the serial RS232 inter- face of the iCON robot 60/iCON builder 60 G instrument.  The Laser Guide is automatically turned off temporarily during distance measurement.

  • Page 36: Autodetect Behaviour

    Open the lid of the communication compartment to access the communication ports. Slide the USB stick with the Leica logo facing you firmly into the USB host port until it clicks into posi- tion. ...

  • Page 37: Led Indicators

    For example, if the intended target surface is the surface of a building, but a vehicle passes between the EDM and the target surface as the measurement is triggered, the measurement may be made iCON robot 60/iCON builder 60, Operation...
  • Page 38  If the prism location is changed too quickly, the target may be lost. Make sure that the speed does not exceed the figure given in the technical data. iCON robot 60/iCON builder 60, Operation...

  • Page 39: Check & Adjust

    Check & Adjust Overview Description Leica Geosystems instruments are manufactured, assembled and adjusted to the best possible quality. Quick temperature changes, shock or stress can cause deviations and decrease the instrument accuracy. It is therefore recommended to check and adjust the instrument from time to time.

  • Page 40: Preparation

    This means that the horizontal and vertical angles are corrected twice: first by the determined ATR errors for Hz and V, and then by the individual small deviations of the current aiming. iCON robot 60/iCON builder 60, Check & Adjust...

  • Page 41: Combined Adjustment (L, T, I, C And Atr)

    Select your instrument and tap the arrow. Select Sensor Calibration.  It is recommended to use a clean Leica circular prism as target. Do not use a 360° prism. Select the incl. ATR Calibration option if you like to calibrate the ATR.
  • Page 42 The fine pointing has to be performed manually in both faces. Adjustment Accuracy After pressing the last in the wizard the results are shown and stored to the instrument. to get back to the Devices page. iCON robot 60/iCON builder 60, Check & Adjust...

  • Page 43: Adjusting The Circular Level Of The Instrument And Tribrach

    If the circular level is not centred, use an allen key to centre it with the adjustment screws.  After the adjustments, all adjusting screws must have the same tightening tension and no adjusting screw should be loose. iCON robot 60/iCON builder 60, Check & Adjust...

  • Page 44: Inspecting The Laser Plummet Of The Instrument

    The laser plummet is located in the vertical axis of the instrument. Under normal condi- tions of use, the laser plummet does not need adjusting. If an adjustment is necessary due to external influences, return the instrument to any Leica Geosystems authorised service workshop.

  • Page 45: Servicing The Tripod

    Tighten the leg cap screws moderately, with the supplied allen key. Tighten the articulated joints on the tripod head enough to keep the tripod legs open when lifting the tripod off the ground. Tighten the allen screws of the tripod legs. iCON robot 60/iCON builder 60, Check & Adjust...

  • Page 46: Tps Specific Functionality Within Icon Site/Icon Build

    Wizard to measure the dimensions of the machine. Wizard to align machine tracks for paving machines. To disconnect the TPS from the machine and make the TPS available for other workflows. iCON robot 60/iCON builder 60, TPS Specific Functionality within iCON site/iCON build...

  • Page 47: Settings

    Home Menu. Set the communication channel. Select between Cable, Internal Bluetooth, or for iCON robot 60 Undefined. For iCON robot 60: Select the prism type used on the machine. Sensor settings Sensor settings can be altered in Sensor from the Home Menu.

  • Page 48: Atack

    To select all tracks at once, tap on the grey square in the middle. The colours of the track symbols indicate: • Blue = Track selected • Grey = Track not selected Then tap the next Wizard step to proceed. iCON robot 60/iCON builder 60, TPS Specific Functionality within iCON site/iCON build...
  • Page 49 • Blue = Track waiting for alignment • Orange = Track currently being aligned • Green = Track has been aligned When the process is finished, go back to the instrument. to accept. iCON robot 60/iCON builder 60, TPS Specific Functionality within iCON site/iCON build...

  • Page 50: Care And Transport

    Shipping When transporting the product by rail, air or sea, always use the complete original Leica Geosystems packaging, transport container and cardboard box, or its equivalent, to protect against shock and vibration. Shipping, transport When transporting or shipping batteries, the person in charge of the product must...

  • Page 51: Cleaning And Drying

    Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables. Maintenance Motorisation An inspection of the motorisation in motorised instruments must be done in a Leica Geosystems authorised service workshop. Following conditions: • After about 4000 hours operation.

  • Page 52: Technical Data

    Light haze, visibility about 20 km; or moderate sunlight, slight heat shimmer Range C: Overcast, no haze, visibility about 40 km; no heat shimmer  Measurements can be made to reflector tapes over the entire range without external ancillary optics. iCON robot 60/iCON builder 60, Technical Data...

  • Page 53: Distance Measurement Without Reflectors

    System analyser basis 100 MHz - 150 MHz Laser dot size Distance [m] Laser dot size, approximately [mm] at 30 7 x 10 at 50 8 x 20 at 100 16 x 25 iCON robot 60/iCON builder 60, Technical Data...

  • Page 54: Automatic Target Aiming Atr

    Shortest measuring distance: 360° prism ATR: 1.5 m Shortest measuring distance: 360° prism LOCK:  Lock mode is not available for iCON robot 60/iCON builder 60 Lite instruments. ATR accuracy with ATR angle accuracy Hz, V (std. dev. ISO 17123-3): 1 " (0.3 mgon) the GPR1 prism Base Positioning accuracy (std.dev.):...
  • Page 55 Maximum radial speed with Continuous: 5 m/s Searching Typical search time in field of view: 1.5 s Field of view: 1°25’/1.55 gon Definable search windows: Characteristics Principle: Digital image processing Type: Infrared laser iCON robot 60/iCON builder 60, Technical Data...

  • Page 56: Powersearch Ps

    0.09 mrad Power Power supply: From instrument Power consumption: ca. 0.2 W Environmental Temperature specifications Operating temperature [°C] Storage temperature [°C] -20 to +50 -40 to +70 Range Daylight: 250 m Darkness: 500 m iCON robot 60/iCON builder 60, Technical Data...

  • Page 57: Conformity To National Regulations

    • FCC Part 15 (applicable in US) national regulations • Hereby, Leica Geosystems AG, declares that the product iCON robot 60/iCON builder 60 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC and other applicable European Directives. The declaration of conformity may be consulted at http://www.leica-geosys-...

  • Page 58: Communicationhandle

    • FCC Part 15 (applicable in US) national regulations • Hereby, Leica Geosystems AG, declares that the CommunicationHandle is in compli- ance with the essential requirements and other relevant provisions of Directive 1999/5/EC and other applicable European Directives. The declaration of conformity may be consulted at http://www.leica-geosystems.com/ce.
  • Page 59 • Cable connections from USB devices for communication and port data transfer. Instrument dimen- 72 mm sions 226 mm 102 mm 73 mm 175 mm 006815_001 Weight Instrument: 4.8 - 5.5 kg Tribrach: 0.8 kg Internal battery: 0.2 kg iCON robot 60/iCON builder 60, Technical Data...

  • Page 60: Icon Robot 60/Icon Builder

    Type Protection All instruments IP55 (IEC 60529) Humidity Type Protection All instruments Max 95 % non condensing The effects of condensation are to be effectively counter- acted by periodically drying out the instrument. iCON robot 60/iCON builder 60, Technical Data...

  • Page 61: Scale Correction

    For highest precision distance measurements, the atmospheric correction should be determined with an accuracy of 1 ppm. The following parameters must be redeter- mined: • Air temperature to 1 °C • Air pressure to 3 mbar • Relative humidity to 20 % iCON robot 60/iCON builder 60, Technical Data...
  • Page 62 D D Reduction to mean sea level [ppm] ΔD · 10 Height of EDM above sea level [m] TS_106 6.378 * 10 iCON robot 60/iCON builder 60, Technical Data...
  • Page 63 30°F 30°F 20°F 20°F 10°F 10°F 0°F 0°F -10°F -10°F -20°F -20°F 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 inch Hg [ ft ] TS_109 iCON robot 60/iCON builder 60, Technical Data...

  • Page 64: Reduction Formulas

    Earth curvature (1/R) and mean refraction coefficient (k) are automatically taken into account when calculating the horizontal distance and height difference. The calculated horizontal distance relates to the station height and not to the reflector height. iCON robot 60/iCON builder 60, Technical Data...
  • Page 65 Standard deviation of the arithmetic mean of the distance TS_116 s Standard deviation of a single meas- urement n Number of measurements iCON robot 60/iCON builder 60, Technical Data...

  • Page 66: Software Licence Agreement

    Leica Geosystems. Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software Licence Agreement, which covers aspects such as, but not limited to, Scope of the Licence, Warranty, Intellectual Property Rights, Limitation of Liability, Exclusion of other Assurances, Governing Law and Place of Jurisdiction.
  • Page 67 60/iCON builder 60, Software Licence Agreement...
  • Page 68 793640-1.0.0en Original text Published in Switzerland © 2014 Leica Geosystems AG, Heerbrugg, Switzerland Leica Geosystems AG Heinrich-Wild-Strasse CH-9435 Heerbrugg Switzerland Phone +41 71 727 31 31 www.leica-geosystems.com...

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