Rexel 1250 S Illustrated Parts Lists And Service Instructions
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Rexel 1250 S Illustrated Parts Lists And Service Instructions

Deskside and office 230v machines
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DESKSIDE AND OFFICE
230V MACHINES
AND
Compiled by
David Bird
Issue No 7
Approved by Paul Aries
(Technical Manager)
Date
REXEL BUSINESS MACHINES, DROITWICH, WORCESTERSHIRE, WR9 9AP, ENGLAND
TELEPHONE +44 (0) 1905 771555 FAX +44 (0) 1905 823374

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  • Page 1: Service Instructions

    DESKSIDE AND OFFICE 230V MACHINES ILLUSTRATED PARTS LISTS SERVICE INSTRUCTIONS Compiled by David Bird Issue No 7 Approved by Paul Aries (Technical Manager) Date REXEL BUSINESS MACHINES, DROITWICH, WORCESTERSHIRE, WR9 9AP, ENGLAND TELEPHONE +44 (0) 1905 771555 FAX +44 (0) 1905 823374...
  • Page 2 Page 3 Illustrations and Parts Lists with Recommended Spares Pages 4 - 28 CUTTING HEADS Model 250 S2, Straight Cut Pages 4 – 5 Model 250 S3 and S4, Cross Cut Pages 6 – 8 Models 250 S5, Cross Cut...
  • Page 3 Tie Bars, Cutting Shafts, Paper Feed Pages 40 – 46 LCD Operation Pages 47 – 49 WIRING DIAGRAM Pages 50 - 54 Model 250 S2 Page 50 Model 250 S3, S4, S5 Page 51 Model 1150 S2, 1150 S3 Page 52...
  • Page 4 For each machine, these give full details of the replacement part numbers with supporting diagrams to show the location of the components. Service Instructions For each machine, these give the recommended servicing procedure with supporting pictorial diagrams for added clarity and applies from the following serial nos:- 250 S2 A629960 250 S3 A630080 250 S4...
  • Page 5 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S2 CUTTING HEAD Description Part COMMENTS 1:1 Gear 9709 ½” Circlip TRU95 Gear 56 Tooth A44259 Circlip, 10MM TRU66 Washer, M10 Flat PLN33 Compound Gear D44261M7...
  • Page 6 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S2 CUTTING HEAD eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 7 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S3 and S4 CUTTING HEAD Description Part Comments Side Frame (Motor) D53014 Side Frame (Motor) D53058 1:1 Gear D53028 Circlip, 17MM TRU88 Lost Motion Collar D53790 Spur Gear Assembly A53650 Gearbox Spacer...
  • Page 8 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Description Part Comments Nut protection cap SL18-325 Infeed Chute (front) D53035 Not used Stripper Cross Cut D53010 Stripper Cross Cut D53086 Cutter shaft – Driven D53018 Cutter shaft – Driven D53020 Key 5X5X16 KEY32...
  • Page 9 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S3 and S4 CUTTING HEAD eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 10 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S5 CUTTING HEAD Description Part Comments Side Frame (Motor) D53141 1:1 Gear D53530 Circlip, 17mm TRU88 Lost Motion Collar D53790 Spur Gear Assembly A53650 Gearbox Spacer D53520 Pin, dowel PEG91...
  • Page 11 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Model 250 S5 Cutting Head eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 12 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1150 S2 AND 1250 S2 CUTTING HEAD Description Part 1150 S2 1250 S2 Comments Side Frame (Motor) D53567 Side Frame (Motor) D53571 Pin, 20MM long, 5mm dia PEG77 1-1 Gear D53530...
  • Page 13 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Description Part 1150 1250 Comments Nut Cover SL18-325 Cutter Shaft – Driven D53561 Tie Bar D53573 Key, 5X5X16 KEY32 Stripper plate – front D53556 Deflector Tab D53641 Stripper Plate – Rear D53555 Cutter Shaft –...
  • Page 14 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS 1150 S2-1250 S2 Cutting Head eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 15 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1150 S3, 1250 S3 and S4 CUTTING HEAD Description Part 1150 S3 1250 S3 1250 S4 Comments Side Frame (Motor) D53685 Side Frame (Motor) D53686 Pin, 20MM long, 5MM dia PEG77 1:1 Gear D53515...
  • Page 16 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Description Part 1150 1250 1250 Comments Snap Bush SL18-369 Pop Rivet RTS68 Nut M6 Washer, plain PLN4 Vibration Isolator SL18-305 Nut Cover SL18-325 Infeed chute – Front A53693 Tie (stripper) bar D53679 Stripper...
  • Page 17 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS 1150 S3, 1250 S3 & S4 Cutting Head eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 18 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1250 S5 CUTTING HEAD Description Part Comments Side Frame (Motor) D53768 Oilite Bush BSH60 Spigot Shaft D53652 Grooved Pin Circlip, 17MM ID TRU88 1:1 Gear D53530 Lost Motion Collar D53790 Spur Gear Assembly A53650...
  • Page 19 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Description Part Comments Washer plain PLN4 Vibration Isolator SL18-305 Nut Cover SL18-325 Stripper D53723 Stripper D53785 1/32” Spacer (Hex) D53812 Cutter (Ground) D53750 Cutter (Knurled) D53751 Infeed Guide Chute (Front) A53693 Stripper Bar D53572...
  • Page 20 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS 1250 S5 Cutting Head eskside and Office 230vissue7 01/02/02 sue 6...
  • Page 21 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 CABINET Description Part Comments Door Assembly A53131 Door Handle D54140 Cabinet Assembly A53133 Cabinet Assembly A53129 Screw M4 Pozi Csk SCM81 Top cover assembly A53047 LED Decal D000395 LED Decal D000396...
  • Page 22 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 CABINET Deskside and Office 230v 26/05/99...
  • Page 23 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODELS 1150 CABINET Description Part Comments Door Assembly A53793 Door Handle D54140 Cabinet Assembly A53798 Screw M4 x 12 Csk SCM81 Top cover assembly A53609SP Inc LED Blank LED Decal D000396 Forward Button...
  • Page 24 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1150 CABINET Deskside and Office 230v 26/05/99...
  • Page 25 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODELS 1250 CABINET Description Part Comments Door Assembly A53793 Door Assembly A53792 Door Handle D54140 Cabinet Assembly A53798 Cabinet Assembly A53796 Screw M4 x 12 Csk SCM81 Top cover assembly A53637SP Inc LCD Lens &...
  • Page 26 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS 1250 Cabinet Deskside and Office 230v 26/05/99...
  • Page 27 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODELS 250 ELECTRICS Description Part Comment Capacitor 12 µfd SL6-41 For motor start Capacitor 15 µfd SL6-53 For motor start Capacitor 10 µfd SL6-40 For motor start Cord Set Europe SL4-90 Cord Set UK SL4-88...
  • Page 28 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODELS 1150 ELECTRICS Description Part Comments Capacitor 12 µFD SL6-41 For motor start Cord Set Europe SL4-90 Cord Set UK SL4-88 Fuse 10A SL15-22 For inlet socket Inlet Socket Fused SL12-51 Screw Brass 2Ba SCR686B...
  • Page 29 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODELS 1250 ELECTRICS Description Part Comments Capacitor 30 µFD SL6-57 For motor start (plastic cased) Capacitor 30 µFD SL6-60 For motor start (metal cased alternative) see issue 7 Cord Set Europe SL4-90 Cord set UK...
  • Page 30 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS OPERATIONAL TEST PROCEDURES ITEM 250__ 115__ 125__ Auto Start sensor assembly operates when using single sheet of paper Max. number of sheets LED operates correctly RED = POWER ON GREEN = READY TO START Reverse operation switch working correctly Stop switch working correctly...
  • Page 31 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS IMPORTANT NOTE ALWAYS:- DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTS DISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS SECURE COMPONENTS WITH NEW GRIP RINGS REPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARP EDGES.
  • Page 32 SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS View of 250/1150 Series – PCB in top cover, plug for auto start sensors (not on model 250 S2) (A), terminal block plug in connector (B), plug for limit switches (C).
  • Page 33 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS View of 1250 series – terminal block plug in connector (B) and plugs to limit switches (C) and for auto start sensors (A). REPLACEMENT OF TOP COVER (ALL MODELS) Refit all push fit connectors.
  • Page 34 Mark wires to prove their locations, then remove push fit connectors from bin full switch (all models except 250 S2) and safety switch (MODELS 1150 and 1250). Separate wires from the head assembly. Leave wires at door switch connected and in place. (Not applicable 250 S2).
  • Page 35 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS SECTION 3 – PRINTED CIRCUIT BOARD IN TOP COVER (ALL MODELS) Removal Remove top cover away from machine as described in section 1. Remove seven pozi-drive screws holding PCB to top cover. Lift out the circuit board.
  • Page 36 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS SECTION 4 – AUTO START SENSORS (ALL MODELS) Removal Remove top cover as for VISUAL INSPECTION only, (models 1250) See Section 1. Unplug (MODELS 250 and 1150) the auto start connector from the PCB.
  • Page 37 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS ELECTRIC SECTION 5 – MOTORS MODEL 250-S2 Removal Remove top cover and cutting head as described in Sections 1 & 2 Remove motor wires from capacitor and PCB and detach earth wire from cabinet Remove circlip and washer from the compound gear shaft, and the grip ring that restrains the large gear.
  • Page 38 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Remove top (rear) tie bar, by unscrewing on fixing bolt at ‘bearing end’, and sliding it out of the ‘motor’ side plate. Unfasten four motor bolts (note – two, under the compound gear, are countersunk self-locking type).
  • Page 39 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS SECTION 6 – GEARS MODEL 250-S2 Removal Remove top cover and cutting head as described in Sections 1 & 2. Remove grip ring and slide away the large gear. Remove circlip and washer and withdraw the compound gear from its shaft.
  • Page 40 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS TIMING OF GEARS – ALL CROSS CUT MACHINES Before tackling the 1:1 gears, mark Which teeth mesh so that on re-assembly, Their exact alignment can be reproduced – This is essential for machine performance And safe operation.
  • Page 41 DESKSIDE AND OFFICE MODELS SECTION 7 – TIE BARS (STRIPPER SUPPORT BARS), CUTTING SHAFTS, STRIPPER PLATES, (FEED CHUTES) PAPER GUIDES. MODELS 250 S2 Removal Remove top cover, cutting head, auto start sensors, motor and gears as sections 1, 2, 4, 5 & 6.
  • Page 42 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Replace gears Fit cutting head into cabinet. Replace top cover. Test operation. MODELS 250-S3, S4, 1150-S3, 1250-S3, S4 Removal Remove top cover, cutting head, auto start sensors, motor and gears as described in sections 1,2,4,5 and 6, remembering to note gear meshing arrangements.
  • Page 43 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Replacement of damaged strippers:- 1. Slide out stripper support bars to the extent necessary. 2. Lift out damage strippers. 3. Fit new plates, (two per groove S3 models, one per groove S4 model).
  • Page 44 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Firmly holding the cutters into each other, rotate the stripper support bar sets (and therefore the strippers) upwards towards each other to bring shafts and bars into the correct arrangement to suit the drillings in the bearing retaining plates.
  • Page 45 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Install gears with gearbox cover (ensuring correct mesh of 1:1 gears). Replace cutting head into cabinet. Re-install wiring. Fit top cover. Test operation. MODELS 1150 S2 & 1250 S2 Removal Remove top cover, cutting head, auto start sensors, motor and gears as described in sections 1,2,4,5 and 6.
  • Page 46 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Holding the sub-assembly together, locate the ‘motor end’ side plate on to the stripper plate/safety flap tabs and ends of the cuttings shafts. Tap gently into position. Before closing completely, fit the bin full flap, blade angles towards the rear.
  • Page 47 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Re-assembly:- Replace damaged parts and rebuilt the stack Refit collar and tighten lock-nuts (no need for slacking back). Replace bin full flap, and safety flap (1250 S5) relocate end frame assembly and tighten all fasteners.
  • Page 48 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Section 8 LCD OPERATION (1250 MODELS ONLY) a) Flow chart to Illustrate Safety Features. *** WARNING *** *** SAFETY SAFETY Reset COVERS OPEN! BARRIER Barrier PRESS DOWN has lifted up TO RESET *** *** WARNING *** *** DOOR IS...
  • Page 49 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS Flow chart to illustrate operator controls Plug into *** Stand-by *** Insert *** Stand-by *** mains (MODEL NO.) paper (MODEL NO.) operation reverse forward Press Press Hold Reverse Forward fward button 3...
  • Page 50 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS c) Flow chart to illustrate other features 5 second message: After 5 seconds: Prompt *** OIL ***Oil Use Oil appears after REQUIRED *** Prompt appears Display reverts to required*** lift Reset given number...
  • Page 51 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS skside and Office 230v 26/05/99 ue No 6...
  • Page 52 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS skside and Office 230v 26/05/99 ue No 6...
  • Page 53 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS skside and Office 230v 26/05/99 ue No 6...
  • Page 54 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS skside and Office 230v 26/05/99 ue No 6...
  • Page 55 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS skside and Office 230v 26/05/99 ue No 6...
  • Page 56 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S2 Power Supply 220-240v 50Hz Height 695 mm Width 400 mm Depth 280 mm Machine weight 26 Kg Entry Width 240 mm Shred Size Nominal 3.8 mm straight...
  • Page 57 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S3 Power Supply 220-240v 50Hz Height 695 mm Width 400 mm Depth 280 mm Machine weight 35.1 Kg Entry Width 240 mm Shred Size Nominal 3.8 x 50mm Cutting Capacity 11 sheets (A4 70gsm) Motor Power...
  • Page 58 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S4 Power Supply 220-240v 50Hz Height 695 mm Width 400 mm Depth 280 mm Machine weight 39.1 Kg Entry Width 240 mm Shred Size Nominal 1.9 x 15mm Cutting Capacity 11 sheets (A4 70gsm) Motor Power...
  • Page 59 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 250 S5 Power Supply 220-240v 50Hz Height 695 mm Width 400 mm Depth 280 mm Machine weight 39.3 Kg Entry Width 240 mm Shred Size Nominal 0.8 x 11mm Cutting Capacity 8 sheets (A4 70gsm) Motor Power...
  • Page 60 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1150 S2 Power Supply 220-240V 50Hz Height 875mm From A419314 Width 490 mm Depth 380 mm Machine weight 40.3 Kg Entry Width 260 mm Shred Size Nominal 3.8mm straight Cutting Capacity 16 sheets (A4 70 gsm)
  • Page 61 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1150 S3 Power Supply 220-240V 50Hz Height 875 mm Width 490 mm Depth 380 mm Machine Weight 42.6 Kg Entry Width 260 mm Shred Size Nominal 3.8 x 50mm Cutting Capacity 11 sheets (A4 70 gsm) Motor Power...
  • Page 62 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1250 S2 Power Supply 220-240V 50Hz Height 875 mm Width 490 mm Depth 380 mm Machine weight 43.7 Kg Entry Width 260 mm Shred Size Nominal 3.8mm straight Cutting Capacity 25 sheets (A4 70 gsm) Motor Power...
  • Page 63 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1250 S3 Power Supply 220-240V 50Hz Height 875 mm Width 490 mm Depth 380 mm Machine weight 44.8Kg Entry Width 260 mm Shred Size Nominal 3.8 x 50mm Cutting Capacity 18 sheets (A4 70 gsm) Motor Power...
  • Page 64 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1250 S4 Power Supply 220-240V 50Hz Height 875 mm Width 490 mm Depth 380 mm Machine weight 45 Kg Entry Width 260 mm Shred Size Nominal 1.9 x 15mm Cutting Capacity 11 sheets (A4 70 gsm) Motor Power...
  • Page 65 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS MODEL 1250 S5 Power Supply 220-240V 50Hz Height 875 mm Width 490 mm Depth 380 mm Machine weight 47.2 Kg Entry Width 260 mm Shred Size Nominal 0.8 x 11mm Cutting Capacity 9 sheets (A4 70 gsm) Motor Power...
  • Page 66 ILLUSTRATED PARTS MANUALS SERIES 7 SHREDDERS – 230v DESKSIDE AND OFFICE MODELS AMENDMENT RECORD SHEET ISSUE NO DECRIPTION CARO No Original Not recorded Amendment record sheet added page 28 – capacitor 30 mfd (metal cased) added as an alternative supply Page 28 –...

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