Simrad ES38-12 - INSTALLATION REV A Installation Manual

Simrad ES38-12 - INSTALLATION REV A Installation Manual

38 khz split-beam transducer
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Installation manual
Simrad ES38-12
38 kHz split-beam transducer
www.simrad.com
T E C H N O L O G Y
F O R
S U S T A I N A B L E
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Summary of Contents for Simrad ES38-12 - INSTALLATION REV A

  • Page 1 Installation manual Simrad ES38-12 38 kHz split-beam transducer www.simrad.com T E C H N O L O G Y F O R S U S T A I N A B L E F I S H E R I E S...
  • Page 3 Simrad ES38-12 Installation manual This document provides a general description of how to install the Simrad ES38-12 Split beam transducer. The information must be regarded as general guidelines and recommendations only. The installation shipyard must design and manufacture installation hardware to fit the ES38-12 transducer on each individual vessel.
  • Page 4 If you require maintenance or repair, contact your local dealer. You can also contact us using the following address: contact@simrad.com. If you need information about our other products, visit our web site. On the web site you will also find a list of our dealers and distributors.
  • Page 5: Table Of Contents

    Installation manual Table of contents ABOUT THIS MANUAL ............5 SIMRAD ES38-12 .............. 6 WHERE TO MOUNT THE TRANSDUCER ....... 7 HOW TO INSTALL THE TRANSDUCER ......11 Transducer installation in blister ................11 Use a mounting plate whenever provided ............. 11 Smooth surface is important ................
  • Page 6 Using self-locking taps ...................28 Introduction to Emuge self-locking threads........... 29 Drawing standard..................30 Taps and gauges..................30 Self-lock taps provided by Simrad ............... 31 Supplier and manufacturer................31 TRANSDUCER CABLE SPLICING........32 DRAWING FILE ............... 33 Echo sounder connections ..................33 Splicing the transducer cable ...............
  • Page 7: About This Manual

    Whenever required, the installation shipyard must also have the installation approved by the applicable maritime authorities. Additional information For additional detailed information about the transducer to be installed, refer to the documentation provided with the transducer. Drawings and descriptions can also be obtained from http://www.simrad.com. 344276/A...
  • Page 8: Simrad Es38-12

    The drawings specific for the ES38-12 transducer are located in the Drawing file on page 33. Technical specifications Refer to the Simrad ES38-12 data sheet. You can read and/or download the data sheet on http://www.simrad.com. Additional parts provided for installation The following items can be supplied by Simrad to facilitate installation.
  • Page 9: Where To Mount The Transducer

    Where to mount the transducer Where to mount the transducer A single answer to the question where to locate the transducer cannot be given. It depends very much on the vessel’s construction, how the hull is shaped and how the water runs along the hull.
  • Page 10 Simrad ES38-12 that the hull area around the transducer face is as smooth and level as possible. Even traces of sealing compound, sharp edges, protruding bolts or bolt holes without filling compound will create noise. Mount the transducer at the forward part of the hull to minimise the effects from...
  • Page 11 Where to mount the transducer Mount the transducer far away from the propellers The propulsion propeller is the dominant noise source on most fishing vessels, research vessels, merchant vessels and pleasure crafts. The noise is transmitted through the sea water. For this reason, the transducer should be placed far away from the propeller, which means on the fore part of the hull.
  • Page 12 Simrad ES38-12 Figure 2 General recommendation for transducer location Transducer Inclination angle Hull length at water line Maximum 1/3 of the hull length at water line (C) If the vessel hull has a bulbous bow, this may well be a good transducer location, but also here must be taken into consideration the flow pattern of the aerated water.
  • Page 13: How To Install The Transducer

    How to install the transducer How to install the transducer There are many different ways to mount the transducer. These are the recommended methods to mount a large and medium sized transducer using a mounting plate. Topics • Transducer installation in blister on page 11 •...
  • Page 14: Example: Large Circular Transducer

    Simrad ES38-12 Example: Large circular transducer The illustration below shows a typical transducer blister designed for a large transducer. Note that due to the physical size of the transducer, a U-shaped support bar (E) is used to support the transducer. The purpose of this support is to prevent the transducer from being pushed up into the blister in heavy seas.
  • Page 15: Example: Medium And Large Transducers, Principle

    How to install the transducer Example: Medium and large transducers, principle Figure 5 Medium and large transducers This illustration shows the using mounting plate installation principle of a medium or large transducer using a mounting plate. Air outlet Streamlined blister Transducer cable Transducer Mounting plate...
  • Page 16: Common Guidelines

    Simrad ES38-12 Common guidelines The best performance is obtained with a blister height of 40 cm or more. A streamlined shape and rounded edges reduce the flow noise. A vertical leading edge or front will guide the aerated water to the sides of the blister. The orientation of the blister should follow the water flow.
  • Page 17: Transducer Installation In Box Keel

    How to install the transducer Figure 8 Physical location of blister Keel Transducer blister Horizontal distance between keel and blister Vertical distance between the blister surface and the keel Observe the horizontal and vertical distances (C and D) between the keel and the transducer blister.
  • Page 18: Example: Box Keel Installation

    Simrad ES38-12 Example: Box keel installation Figure 9 Box keel installation The figure illustrates a symmetrical box keel installation. Box keel U-shaped support bar (only recommended on large transducers) Stuffing tube Cable in steel conduit Cable service loop Transducer flush mounted in a steel tank...
  • Page 19: Example: Flush Mounting In A Steel Tank

    Vessels operating in arctic waters need special attention on transducer installation. Floating blocks of ice may damage even a flush mounted transducer face. For this situation Simrad offers arctic tanks in different sizes. Use mounting plate whenever provided Certain transducers may be provided with a mounting plate, or with drawings to allow for local production of this.
  • Page 20: Example: Acoustic Window

    The best result is obtained when the distance is half a wavelength. Consult Simrad for advice. In addition to the loss, the beam pattern is degraded, because a larger area of the hull is set into vibrations.
  • Page 21: Example: Mounting Inside The Hull

    How to install the transducer Make sure that the surface of the transducer face, the installation hardware used to mount it, the hull plating and the putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulent flow. Example: Mounting inside the hull Figure 12 Mounting inside the hull Steel tank...
  • Page 22: Retractable Transducer

    Simrad ES38-12 Retractable transducer Hull units allowing the transducer to be lowered and hoisted are commonly used for horizontal looking sonars. When not in use, the transducer is retracted into a trunk. Figure 14 Retractable Transducer transducer Trunk Transducer shaft...
  • Page 23: Towed Body Installation

    Towed body installation Towed body installation These are the recommended methods to mount transducers in a towed body. Topics • General requirements on page 21 • Installation in a towed body on page 22 General requirements Smooth surface is important Mounting screws or bolts must not be extruding from the transducer or the area immediately around it.
  • Page 24: Installation In A Towed Body

    Simrad ES38-12 Installation in a towed body Transducers designed to withstand large water pressure are provided for use in towed bodies. The recommended installation method is through the hull plating hull using a mounting plate, or with mounting and clamping rings. The installation arrangement on the towed body must be designed by the manufacturer of the towed body to fit its shape and characteristics.
  • Page 25: Example: Small Transducer

    Towed body installation Example: Small transducer Figure 15 Small transducer with Mounting ring mounting and clamping rings Hull plating on towed body Transducer Clamping ring Bolt This illustration shows the installation principle of a small circular transducer using clamping and mounting rings. Example: Medium and large transducers Figure 16 Installation principle, Mounting ring/plate...
  • Page 26: Example: Dual Transducer Arrangement

    Simrad ES38-12 Example: Dual transducer arrangement Figure 17 Dual transducer arrangement This illustration shows a typical through the hull installation of small and large circular transducers on a towed body. Small transducer Medium or larger transducer Electronic equipment in watertight...
  • Page 27: Steel Conduit

    Steel conduit Steel conduit Why use steel conduits? It is strongly recommended to lay a steel conduit from the transducer’s cable gland to the echo sounder transceiver, and to pull the transducer cable through this conduit. There are several reasons for this. •...
  • Page 28: Transducer Handling And Maintenance

    An anti-fouling paint may be applied to the transducer face. Because some paint types may be aggressive to the polyurethane in the transducer face, please consult Simrad’s list of approved paints. See Approved anti-fouling paints for transducers on page 28.
  • Page 29: Rules For Transducer Maintenance

    If necessary, apply a new layer of anti-fouling paint to the transducer face. Because some paint types may be aggressive to the polyurethane in the transducer face, please consult Simrad’s list of approved paints. → Approved anti-fouling paints for transducers on page 28...
  • Page 30: Approved Anti-Fouling Paints For Transducers

    Simrad ES38-12 Approved anti-fouling paints for transducers This is Simrad’s list of approved antifouling paints on polyurethane transducer housing. Jotun Head office address: P.O.Box 2021, N-3248 Sandefjord, Norway Website: www.jotun.com. Racing Non-stop Safeguard Universal primer (125 micron) with Antifouling SeaQuantum Ultra (125...
  • Page 31: Introduction To Emuge Self-Locking Threads

    Transducer handling and maintenance Introduction to Emuge self-locking threads is a tap design with an integrated locking feature. Standard metric bolts Emuge self-lock are used. The internal thread provides a self-locking connection, which can be used repeatedly. It is not necessary to involve a secondary locking device (e.g. chemical, nylon or mechanical).
  • Page 32: Drawing Standard

    Note: The self-lock threads marked with SL* must be made in accordance with procedure 842–202125. Drill diameters for threads differ from standard. Self-lock taps can be supplied by Simrad. Taps and gauges The pretension locking thread self–lock (taps) from manufacturer must be used.
  • Page 33: Self-Lock Taps Provided By Simrad

    Note that the gauge must be used in the correct direction. Emuge self-lock Self-lock taps provided by Simrad The following self-lock taps are on stock at Simrad, and can be ordered from us. Threads Drill diameter for threads Part.no ø5.2...
  • Page 34: Transducer Cable Splicing

    If you need to cut or lengthen the transducer cable, you must splice it correctly. The cable between the junction box and the transceiver must then be supplied by Simrad, and this must be the same type as used on the transducer(s). To splice the cable, use a metal junction box with EMC cable glands and a terminal block.
  • Page 35: Drawing File

    Drawing file Drawing file This chapter contains relevant drawings related to the electrical and physical installation of the Simrad ES38-12 Split beam transducer. Note The mechanical drawings are for information and guidance only. They are not in scale, and may differ slightly from the original drawings. All dimensions are in mm unless otherwise is noted.
  • Page 36: General Purpose Transceiver (Gpt) Wiring

    Simrad ES38-12 General Purpose Transceiver (GPT) wiring Observe the drawing below to connect the Simrad ES38-12 Split beam transducer to the General Purpose Transceiver (GPT). For more information about these connections, refer to the applicable echo sounder installation manual. 344276/A...
  • Page 37: General Purpose Transceiver (Gpt) Transducer Plug Assembly

    Drawing file General Purpose Transceiver (GPT) transducer plug assembly 344276/A...
  • Page 38: Es38-12 Outline Dimensions And Installation Drawings

    Simrad ES38-12 ES38-12 Outline dimensions and installation drawings Note When you fasten the transducer to the mounting plate, apply Loctite 270 on each bolt, and tighten the bolts several times. Use maximum torque 32 Nm. Topics • Outline dimensions [111337] on page 37 •...
  • Page 39: Outline Dimensions [111337]

    Drawing file Outline dimensions [111337] 344276/A...
  • Page 40: Mounting Plate [111492]

    Simrad ES38-12 Mounting plate [111492] 344276/A...
  • Page 41: Installation Principles [111495]

    Drawing file Installation principles [111495] 344276/A...
  • Page 42 Simrad ES38-12 344276/A...
  • Page 43 Index Index hardware, 6 responsibility, 6 EMC interference, 25 About, 5 Installation method Emuge, 29 information in this Acoustic window, 17 Example manual, 5 Blister, 11 Acoustic window, 18 Acoustic window, 27 Box keel, 15 Air outlet, 12 example, 18 Flush mounting, 16 box keel, 16 installation, 17...
  • Page 44 16 Purpose Wiring this manual, 5 General Purpose Transceiver, 34 Self-locking taps, 29 Shielding steel conduit, 25 Simrad website, 5 Smooth surface, 11, 15–18, 21 Splicing transducer cable, 32–33 Steel conduit diameter, 25 qualities, 25 shielding, 25 why, 25...
  • Page 45 Index 344276/A...
  • Page 46 Simrad document number: 344276 / Version A ISBN-13: 978-82-8066-119-7 © 2010 Kongsberg Maritime AS...

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Es38-12

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