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Summary of Contents for GYS GYSPOT INVERTER BP
- Page 1 Taal: Engels Handleiding GYS GySpot Inverter BP.LC-s7 GY 020757 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk-Oost Tel: 0228-561100 Fax: 0228-561112 Mail: info@msh-equipment.nl Website: www.msh-equipment.nl...
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Page 2: Table Of Contents
TABLE OF CONTENTS V1.4 1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS ............2 2- DESCRIPTION OF THE MACHINE........................... 3 3- INSTALLATION OF THE MACHINE ......................... 4 4- PRODUCT OPERATION ............................6 Key definition..............................6 Use of C clamp modes........................... 7-10 Use of X clamp modes ........................... -
Page 3: 1- Presentation, Safety Recommendations And General Precautions
GYS cannot be held responsible for the damages occurring to persons or belongings, following the use of the machine in the following circumstances: - Modification or disabling of safety elements,... -
Page 4: 2- Description Of The Machine
2 – DESCRIPTION OF THE MACHINE BP Front panel SD card Display board for reader communication with the user BP rear panel Fan with dust-proof filter 32 A D curve circuit breaker Pneumatic filter, connection to the pneumatic network X clamp (for BP.LX or BP.LCX) Over-opening of the B button : Remote clamp... -
Page 5: 3- Installation Of The Machine
3- INSTALLATION OF THE MACHINE Before use Several verifications are necessary before using the unit to ensure good performance of the machine : Check the electrical line voltage: it should be 400V, 3 phases, with a 32 A delayed circuit breaker, curve D (or fuse of aM type). - Page 6 Filling the cooling tank GYS recommends that you use CORAGARD CS330 (or equivalent) cooling liquid in this cooling tank, for more information, visit the website: http://www.aqua-concept-gmbh.eu The use of other cooling liquids, and in particular standard cooling liquids, can lead to the accumulation of solid substances inside the cooling system (due to electrolysis), this will negatively impact the cooling efficiency, and possibly cause total obstruction of the system.
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Page 7: 4- Product Operation
4- PRODUCT OPERATION Key definition ① ① ① ① ④ ④ ④ ④ _Pressing the key allow to select the clamp mode, gun Save user welding parameters mode or clamp adjustment. - Pressing this key 2 seconds allows to come back to normal mode from the other modes. -
Page 8: Use Of C Clamp Modes
Using pneumatic clamps When using the pneumatic clamp, always disconnect the copper plate used in single sided gun welding. For the GYSPOT BP.LCX, select the type of clamp to be used with the key on the front panel. BP-LCX : to ensure the efficiency of the cooling system, it is essential that both clamps (C and X) are equipped with their respective arms, and that the pipes are properly attached to their respective connectors ATTENTION :... - Page 9 MANUAL mode This mode allows the user to manually select the welding parameters, for example when following instructions from a manufacturer. The default settings in manual mode correspond to the settings automatically selected in standard mode (thickness and type of sheet, electrode force, arm). The parameters can be adjusted using the + and –...
- Page 10 The up and down button ( ) scrolls through the parameters to modify (sheet thickness, Yield strength, arm used). The + and – keys allow modification of each parameter. Button A on the clamp allows the thickness of the sheets to be welded to be changed remotely. Button B on the clamp allows the user to spot weld with the selected parameters.
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Page 11: Use Of X Clamp Modes
In order to use this mode, a calibration should be first performed by closing the clamp without any steel sheets between the electrodes. Press the « Close clamp / weld » button. The message « Close clamp (without steel) » appears on the screen. Press the button again to perform the calibration. - Page 12 The parameters to set in that mode are: ♦ Thickness of the metal sheet 1: 0.6, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, 2.5, 3.0 ♦ Type of the metal 1: coated steel, HTS steel, UHTS steel, BORON steel. ♦ Thickness of the metal sheet 2: the same as the metal sheet 1. ♦...
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Page 13: Use Of The Single Sided Gun
Using a single-sided gun ♦ Connect the copper plate onto the generator's earth cable. ♦ Firmly fix the earth plate as near as possible to the welding area. In case of spot welding with the single sided gun, always fix the earth plate to the sheet that will not come into contact with the welding electrode (so that the welding current will flow through the 2 sheets to be welded). - Page 14 Tool out of order : The message « Tool out of order » appears after switch ON of the machine and alerts the user that a button or trigger is constantly pressed, or a permanent short-circuit is detected. Control the trigger of the gun, as well as the buttons on the clamps in order to make this message disappear.
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Page 15: Welding Spot Counter
GYS supplies software called GYSPOT to read the SD card and the user manual. This GYSPOT software is stored in the SD card with the user manual. - Page 16 User identification mode: If the identification mode setting is « ON », all the fields of the repair order must be completed or the machine will display « identification defect ». To activate or deactivate the identification mode, an "Identification" SD card must be inserted in the BP drive instead of the "Program"...
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Page 17: User Programs
♦ The page number is indicated top left. ♦ All the repair orders are saved in the file catalog.GYS. ♦ This file contains the total number of repair orders, the name of each repair order and the name of each user. There are a maximum of 100 repair orders. -
Page 18: Sd Memory Card
SD memory card (ref 050914) This card is a link between the GYSPOT BP and a PC to enable the user to: ♦ Retrieve and print reports for a record of work, and documentation for insurance companies if required. ♦ Upgrade welding parameters or add new languages. ♦... - Page 19 Format an SD card All the reports made and saved on the SD card will be erased when formatted. To format an SD card, insert the card into your PC card drive or a card reader and, in the menu, click on Options and Purge the SD card.
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Page 20: 5- Precautions And Servicing
Generator maintenance The maintenance and repair of the generator should only be carried out by a GYS technician. Any repair/maintenance made to the generator by unauthorized personnel will invalidate the machine's warranty - GYS will not take responsibility for any incident or accident under these circumstances. -
Page 21: Replacement Or Adjustment Of C Clamp Arms
Replacement of the C arms : Please read the following instructions carefully. Incorrectly tightening or setting the C clamp arms can lead to the arm and clamp overheating and causing damage. Damage caused by incorrect assembly are not covered under the warranty. Ⓐ... - Page 22 Adjustment of the C arms : Ⓓ ♦ Position screw to fix the arm on the clamp. Tighten it in manually - do not over- tighten. ♦ Tighten ring manually, then the tighten Serrer using the Allen key. Ⓔ ♦ Tighten the lever manually and check it is not end up against the joint stop (see diagram below). Ⓓ.
- Page 23 Arms types for the C clamp: Spot control Consumables Spotter consumable box Spanner for cap Metal Contact Grease...
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Page 24: Replacement Or Adjustment Of X Clamp Arms
Changement des bras de la pince en X Follow the directions carefully: ♦ Turn the machine off, or place machine in « clamp setting » mode. ♦ Place the clamp somewhere above the level of the cooling liquid tank to drain water from the arms. ♦... -
Page 25: Symptoms / Reasons / Solutions
6-SYMPTOMS / REASONS / SOLUTIONS SYMPTOMS REASONS SOLUTIONS The caps used are worn Replace the caps out/faulty Insufficient preparation of the Sand and clean the metal The Spot weld doesn’t hold / is work-piece sheet again not good The arm selected doesn’t Check the arm with the match the one installed software... -
Page 26: Declaration Of Conformity
7 – DECLARATION OF CONFORMITY GYS confirm that the product described within this manual conforms to the following directives: - Low Voltage Directive 2006/95/CE in respect of the harmonized norm EN 62135-1 - Electromagnetic Compatibility Directive EMC 2004/108/CE in respect of the harmonized norm EN62135-2... -
Page 27: Circuit Diagram
9 – CIRCUIT DIAGRAM... -
Page 28: Technical Specifications
10 - TECHNICAL SPECIFICATIONS ELECTRICAL CHARACTERISTICS Nominal input voltage : U1N 3~400V - 50/60Hz Permanent input current : I1N Power at 50 % duty cycle : S50 13 kVA Permanent input power : Sp 9 kVA Maximum welding input power : Smax 120 kVA Secondary voltage : U2d 16 VDC...
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