Table of Contents
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1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS ........................................................ 2
2- DESCRIPTION OF THE MACHINE ........................................................................................................................... 3
3- INSTALLATION OF THE MACHINE ......................................................................................................................... 4
4- PRODUCT OPERATION ......................................................................................................................................... 6
Key definition ................................................................................................................................................ 6
Recommendations on the use of welding modes ............................................................................................. 7
Use of C clamp modes ................................................................................................................................... 8-11
Use of X clamp modes ................................................................................................................................... 11-12
Use of the single sided gun ............................................................................................................................ 13
Settings mode ............................................................................................................................................... 13
Glue mode .................................................................................................................................................... 14
Error management ........................................................................................................................................ 14-15
Welding spot counter .................................................................................................................................... 15
Recording features (log report - user ID mode - users programs) ................................................................... 15-18
SD memory card ........................................................................................................................................... 18
GYSPOT software .......................................................................................................................................... 18-21
5- USE AND MAINTENANCE PRECAUTIONS ................................................................................................................ 22
User training ................................................................................................................................................. 22
Preparation of the parts to assemble .............................................................................................................. 22
Single sided gun welding ............................................................................................................................... 22
Level and efficiency of the cooling liquid ......................................................................................................... 22
Cleaning the pneumatic filter ......................................................................................................................... 22
Generator maintenance ................................................................................................................................. 22
Cleaning or replacement of the welding tools .................................................................................................. 22
Replacement of the caps and electrodes ......................................................................................................... 22
Replacement or adjustment of C clamp arms .................................................................................................. 23-25
Replacement or adjustment of X clamp arms .................................................................................................. 26
6 - SYMPTOMS / REASONS / SOLUTIONS .................................................................................................................. 27
7 - DECLARATION OF CONFORMITY ......................................................................................................................... 28
8 - WARRANTY ......................................................................................................................................................... 28
9 - CIRCUIT DIAGRAM ............................................................................................................................................. 29
10 - TECHNICAL SPECIFICATIONS ............................................................................................................................ 30
11 - ICONS .............................................................................................................................................................. 30
10/03/2016 -V3
TABLE OF CONTENTS
230V
V3
Autres langues disponibles sur la carte SD.
Other languages are available on the SD card.
Weitere auf SD-Karte verfügbare Sprachen.
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Table of Contents
Related Manuals for GYS Gyspot BP.LC-S7-230V
Summary of Contents for GYS Gyspot BP.LC-S7-230V
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Page 1: Table Of Contents
230V TABLE OF CONTENTS 1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS ............2 2- DESCRIPTION OF THE MACHINE ........................... 3 3- INSTALLATION OF THE MACHINE ......................... 4 4- PRODUCT OPERATION ............................6 Key definition ..............................6 Recommendations on the use of welding modes ..................... 7 Use of C clamp modes ........................... -
Page 2: 1- Presentation, Safety Recommendations And General Precautions
GYS cannot be held responsible for the damages occurring to persons or belongings, following the use of the machine in the following circumstances: - Modification or disabling of safety elements,... -
Page 3: 2- Description Of The Machine
2 – DESCRIPTION OF THE MACHINE BP Front panel SD card Display board for reader communication with the user BP rear panel Fan with dust-proof filter 32 A D curve circuit breaker Pneumatic filter, connection to the pneumatic network X clamp (for BP.LCX) Over-opening of the B button : Remote clamp... -
Page 4: 3- Installation Of The Machine
3- INSTALLATION OF THE MACHINE Before use Several verifications are necessary before using the unit to ensure good performance of the machine : Check the electrical line voltage: it should be with nominal voltage between 200V and 240V, 3 phases, with a 63 A delayed circuit breaker, curve D (or fuse of aM type). - Page 5 Filling the cooling tank GYS recommends that you use CORAGARD CS330 (or equivalent) cooling liquid in this cooling tank, for more information, visit the website: http://www.aqua-concept-gmbh.eu The use of other cooling liquids, and in particular standard cooling liquids, can lead to the accumulation of solid substances inside the cooling system (due to electrolysis), this will negatively impact the cooling efficiency, and possibly cause total obstruction of the system.
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Page 6: 4- Product Operation
4- PRODUCT OPERATION Key definition ① ④ Save user welding parameters _Pressing the key allow to select the clamp mode, gun mode or clamp adjustment. - Pressing this key 2 seconds allows to come back to The «... -
Page 7: Recommendations On The Use Of Welding Modes
Recommendations on the use of welding modes : Only qualified and specially trained personnel are permitted to use of the spot-welder. Please observe repair manuals of respective car- manufacturers before carrying out any welds. The correct application of instructions specified in the user manual and commitment to the indications of the manufacturer as well as the necessary preparations, implementations and tests of welding jobs lies within the responsibility of the user. -
Page 8: Use Of C Clamp Modes
Using pneumatic clamps When using the pneumatic clamp, always disconnect the copper plate used in single sided gun welding. For the GYSPOT BP.LCX, select the type of clamp to be used with the key on the front panel. BP-LCX : to ensure the efficiency of the cooling system, it is essential that both clamps (C and X) are equipped with their respective arms, and that the pipes are properly attached to their respective connectors ATTEN TI ON :... - Page 9 MANUAL mode This mode allows the user to manually select the welding parameters, for example when following instructions from a manufacturer. The default settings in manual mode correspond to the settings automatically selected in standard mode (thickness and type of sheet, electrode force, arm). The parameters can be adjusted using the + and –...
- Page 10 Button A on the clamp allows the thickness of the sheets to be welded to be changed remotely. Button B on the clamp allows the user to spot weld with the selected parameters. CAR MANUFACTURER Mode : The CAR MANUFACTURER mode is optional and is configurable in the setup menu that is activated by pressing the mode key for 2 seconds (CAR MANUFACTURER : ON / OFF).
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Page 11: Use Of X Clamp Modes
The user can then change the welding current, the energy, and the impedance. The machine will weld during the time necessary to reach the requested energy. If the welding is too long, the machine will display an error message « Timeout (ms) »... - Page 12 The parameters to set in that mode are: ♦ Thickness of steel sheet 1: 0.6, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, 2.5, 3.0 ♦ Type of the steel 1: coated steel, HTS steel, UHTS steel, BORON steel. ♦ Thickness of the steel sheet 2: the same as the metal sheet 1. ♦...
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Page 13: Use Of The Single Sided Gun
Using a single-sided gun ♦ Connect the copper plate onto the generator's earth cable. ♦ Firmly fix the earth plate as near as possible to the welding area. In case of spot welding with the single sided gun, always fix the earth plate to the sheet that will not come into contact with the welding electrode (so that the welding current will flow through the 2 sheets to be welded). -
Page 14: Glue Mode
GLUE MODE : In the SETTINGS menu shown above, a specific mode can be selected in case there is glue in between the steel sheets to be welded. In this case, a GLUE mode can be switched ON or OFF in this menu. If the GLUE mode is activated, a pre-spot is performed prior to the welding spot. -
Page 15: Welding Spot Counter
GYS supplies software called GYSPOT to read the SD card and the user manual. This GYSPOT software is stored in the SD card with the user manual. - Page 16 The View button allows the user to retrieve a previously saved report and view it on the screen. To view a report, stop any current recording by pressing . Use the « mode » button to exit the report displayed. To erase the content of a report , it has to be displayed To erase the report shown, press on screen by pressing "view"...
- Page 17 ♦ The page number is indicated top left. ♦ All the repair orders are saved in the file catalog.GYS. ♦ This file contains the total number of repair orders, the name of each repair order and the name of each user. There are a maximum of 100 repair orders.
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Page 18: Sd Memory Card
To enter an identifier, use the 4 buttons +,-, up and down arrow keys. When entering an existing user, the machine will erase the previous parameters. The « recall » button allows access to previously saved settings. Pressing will erase the selected program from the saved program list. The «... - Page 19 To search for a report, fill the field and click on the icon To edit a report, select it and click on the icon To archive a report, select it and click on the icon Attention! The imported reports cannot be cancelled until they are archived. 3.2/ Consult archived spot reports To consult the report archives, click on the tab “Archives”.
- Page 20 The other files are restricted to Car Manufacturer defined welding spots. It is possible to import downloaded Car manufacturer files from the GYS website (http://www.gys.fr). It is not possible to add, edit or delete a welding spot saved in a Car Manufacturer file.
- Page 21 To cancel a programmed welding spot, click the button 4.3/ Edit a welding spot programmed in the USER file In order to edit the parameters of a programmed welding spot, select a welding spot in the list and then edit the welding parameters.
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Page 22: 5- Use And Maintenance Precautions
Generator maintenance The maintenance and repair of the generator should only be carried out by a GYS technician. Any repair/maintenance made to the generator by unauthorized personnel will invalidate the machine's warranty - GYS will not take responsibility for any incident or accident under these circumstances. -
Page 23: Replacement Or Adjustment Of C Clamp Arms
Replacement of the C arms : Please read the following instructions carefully. Incorrectly tightening or setting the C clamp arms can lead to the arm and clamp overheating and causing damage. Damage caused by incorrect assembly are not covered under the warranty. ... - Page 24 Adjustment of the C arms : Ⓓ ♦ Position screw to fix the arm on the clamp. Tighten it in manually - do not over- tighten. ♦ Tighten ring manually, then the tighten Serrer using the Allen key.
- Page 25 Arms types for the C clamp: Spot control Consumables Spotter consumable box Spanner for cap Metal Contact Grease...
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Page 26: Replacement Or Adjustment Of X Clamp Arms
Changement des bras de la pince en X Follow the directions carefully: ♦ Turn the machine off, or place machine in « clamp setting » mode. ♦ Place the clamp somewhere above the level of the cooling liquid tank to drain water from the arms. ♦... -
Page 27: Symptoms / Reasons / Solutions
6-SYMPTOMS / REASONS / SOLUTIONS SYMPTOMS REASONS SOLUTIONS The caps used are worn Replace the caps out/faulty Insufficient preparation of the Sand and clean the metal The Spot weld doesn’t hold / is work-piece sheet again not good The arm selected doesn’t Check the arm with the match the one installed software... -
Page 28: Declaration Of Conformity
7 – DECLARATION OF CONFORMITY GYS confirm that the product described within this manual conforms to the following directives: - Low Voltage Directive 2006/95/CE in respect of the harmonized norm EN 62135-1 - Electromagnetic Compatibility Directive EMC 2004/108/CE in respect of the harmonized norm EN62135-2... -
Page 29: Circuit Diagram
9 – CIRCUIT DIAGRAM Gyspot BP.LC-S7-230V :... - Page 30 Gyspot BP.LCX-S7-230V :...
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Page 31: Technical Specifications
10 - TECHNICAL SPECIFICATIONS ELECTRICAL CHARACTERISTICS Nominal input voltage: U1N 3~200V 3~208V 3~230V 3~240V Frequency 50/60 Hz Permanent input current: I1N Power at 50 % duty cycle : S50 10,05 kVA Permanent input power: Sp 7,5 kVA Maximum welding input power: Smax 120 kVA Secondary voltage : U2d 15,5V...
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