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Summary of Contents for GYS GySpot GY 019652
- Page 1 Taal: Engels Taal: Engels Handleiding GYS GySpot inverter GY 019652, GY 019669 en GY 019676 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk-Oost Tel: 0228-561100 Fax: 0228-561112 Mail: info@msh-equipment.nl Website: www.msh-equipment.nl...
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Page 2: Table Of Contents
USER MANUAL V1.00.02 Autres langues disponibles sur la carte SD. Other languages available on the SD card. Weitere auf SD-Karte verfügbare Sprachen. TABLE OF CONTENTS 1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS ......2- DESCRIPTION OF THE MACHINE ......................BP Font panel ......................3 BP Back panel ...................... -
Page 3: 1- Presentation, Safety Recommendations And General Precautions
Thank you for your choice ! Before installing and using the product or before maintenance, please read carefully the following safety recommendations in order to avoid accidents to the users and damage of the welding process. GYS cannot be held responsible for the damages occurring to persons or belongings, following the use of the machine in the following circumstances:... -
Page 4: 2- Description Of The Machine
CE MARK GYS testifies that this product has been designed and manufactured in conformity with the following European standards : - Low Voltage Directive 2006/95/EC in application of the norm EN 50063 and EN 50178 - Electromagnetic Compatibility Directive EMC 2004/108/EC in application of the norm EN 62135-2... -
Page 5: C-Clamp
C Clamp (for BP.C or BP.CX machines) A. Close / Weld C arm B. Remote control of the sheet’s thickness Locking /unlocking C - lever Mobile electrode 3- INSTALLATION OF THE MACHINE Before use Several verifications are necessary before using the unit to ensure good performance of the machine. Here are the verifications to do : Check the electrical line voltage : it should be 400V, 3 phases, with a 32 A delayed circuit breaker, curve D (or fuse of aM type). -
Page 6: Assembling The Clamp Handle, Clamp Stand, And The Earth Clamp (Accessories Bag)
Assembling the clamp handle, clamp stand and earth cable (accessories bag) X clamps (BP.LX and BP.LCX) Assemble the clamp stand on the right or left side of the machine Assemble the clamp handle on the left or right side of the clamp, depending on the preferred choice. -
Page 7: 4- Product Operation
4- PRODUCT OPERATION Key definition Use of the advanced modes The MODE key allows to navigate through 3 different - Pressing this key allows to select the tool that will be modes : STANDARD MODE, MULTISHEET MODE, MANUAL used : either clamp or single sided gun. For the BP.LCX MODE. -
Page 8: C Clamp Modes (Standard / Manual / Multisheet / Clamp Adjustment)
C clamp modes MULTISHEET Mode STANDARD Mode This mode allows to precisely specify the thickness and This mode is the default mode when the machine starts. type of each sheet of an assembly of 2 or 3 sheets. It allows to easily perform a welding spot by selecting : Using the up and down keys (in the circle) allows to select - The tool to be used the parameters for each sheet. - Page 9 Clamp adjustment MANUAL Mode This mode allows the user to manually select the welding parameters, following instructions from a manufacturer for The key allows to switch from one tool to the next, example. The settings proposed by default in the manual and also allows to enter the clamp adjustment mode.
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Page 10: Clamp Modes (Standard / Manual / Multisheet / Clamp Adjustment)
MULTISHEET Mode X-clamp modes STANDARD Mode This mode allows to precisely specify the thickness and type of each sheet of an assembly of 2 or 3 sheets. This mode is the default mode when the machine starts. Using the up and down keys (in the circle) allows to select the parameters for each sheet. - Page 11 MANUAL Mode Clamp adjustment This mode allows the user to manually select the welding parameters, following instructions from a manufacturer for example. The settings proposed by default in the manual mode correspond to the settings automatically selected by the standard mode (thickness and type of sheet, electrode force, arm).
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Page 12: Use Of The Single Sided Gun
Use of single sided gun Error Management Different events might cause the appearance of error messages. They can be classified in three categories : - the messages that warn the user, of overheating, or a lack of electrode force or welding current, etc… These messages appear on the screen, and remain until a key is pressed. -
Page 13: Welding Spot Counter
If more than 200 welding spots are done with the same caps, then the machine will display a warning message. In this case, the warning message “Do control caps” is also recorded in the traceability report. Pressing again on the button allows to force the execution of the welding spot, which will be performed with the air pressure available. -
Page 14: Recording Features (Log Report - User Programs)
The following message appears on the screen : card, such that they can be transferred to any standard PC. GYS provides a software to read the SD card, and edit reports. This GYSPOT software is stored in the SD card, together with a copy of the user manual. -
Page 15: Sd Memory Card
The save key allows to record the settings currently used in manual mode (welding current, welding time, electrode force). The 20 user profiles are then displayed with either an identifier, for those that are already used, or « --- » for those that are still available. Use the + and –... -
Page 16: Gyspot Software
GYSPOT software for PC GYSPOT Software The purpose of this software is to allow the user to edit or save reports of the welding spots performed on a car body repair with a GYSPOT machine equipped with an SD card reader. In order to use this software, the PC (Personal Computer) must be equipped with an SD memory card reader. - Page 17 To perform a search, fill the search field, and click on icon To edit a report, select the report, and click on icon To archive a report, select the report and click on icon Beware, the imported reports cannot be deleted if they have not been previously archived. Visualize log reports of welding spots To visualise log reports, click on the Archive tab.
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Page 18: Use Of The Single Sided Gun
To export a report in PDF format, select a report, and click on icon . A print preview appears. Click on icon Example of a report : Use of the single sided gun - Connect the copper plate onto the generator earth cable. - Firmly fix the earth plate as near as possible to the welding area. -
Page 19: 5- Precautionsof Use And Maintenance
- The clamping force is calculated by the machine, considering the force setting or the thickness of the sheets selected. Maximum clamping force ARMS Maximum PRESSURE in bars GYS REFERENCE (set of 2 arms) L=120 copper 8 bars 050501 L=220 copper... -
Page 20: User Training
5- PRECAUTIONS AND SERVICING User training Operators must have an appropriate qualification for the use of the machine in order to get the best of the unit and to make satisfying work (e.g. : car-body repair training). Preparation of the parts to assemble It is essential to grind, clean and to accost the part to be welded. -
Page 21: Replacement Or Adjustment Of C Clamp Arms
Replacement or adjustment of C-Clamp arms : When changing the arms, place the clamp on its stand, and proceed as follows : Switch OFF the machine Unscrew the screw maintaining the arm and the clamp (1). Disconnect the 2 water pipes (2). Unscrew the lever on the side of the clamp (3) Remove the arm form the clamp (Warning : put the screw back onto the arm, to make sure not to lose it) (4). -
Page 22: Type Of Arms For The C-Clamp
Type of arms for C-clamp 21/25... -
Page 23: Use Of The C2 Arm
Use of C2 Arm This arm requires the change of the short spindle. To do this, follow the process entitled “Changing of the arms of C-clamp” but using a flat key to unscrew the short spindle off and substitute it by the long one. Replace the short spindle by the long one Take a recipient with a capacity of 100mL to collect the cooling liquid Unscrew the short spindle off and take it off without forgetting the injector... -
Page 24: Replacement Of The Caps And Electrodes
Regularly drain the dehumidifier filter placed on the rear side of the unit. Generator maintenance The maintenance and the repair of the current generator must be done by an appointed and GYS trained technician. Any maintenance operation done by another person will cancel the warranty conditions. GYS cannot be held responsible for damages or accidents which happen subsequently to operations performed by people exterior to GYS. -
Page 25: 6- Characteristics
6. CHARACTERISCTICS ELECTRICAL CHARACTERISTICS Nominal input voltage : U1N 400V 3 ~ 50/60Hhz Permanent input current : I1N Power at 50% duty factor : S50 13 kVA Permanent input power : Sp 9 kVA Maximum welding input power : Smax 120 kVA Secondary voltage :U2d 16 VDC... - Page 26 Pictograms Caution ! Read the user manual before use Separate collection required – Do not throw in a domestic dustbin Do not use in the open air. Do not use the product under water projections. IP21. People wearing pace-makers should not approach this product.
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