Perkins D6064 Series Installation And Operational Manual
Perkins D6064 Series Installation And Operational Manual

Perkins D6064 Series Installation And Operational Manual

Hydraulic cart lifter

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Installation & Operational Manual
Model D6064 Series Manual
Hydraulic Cart Lifter
Protected by US Patents 6,921,239 & 7,273,340
Perkins Manufacturing Company
800-882-5292
Revised:4/1/22
Creators of the TuckAway
Cart Lifter
®
www.perkinsmfg.com

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  • Page 1 Installation & Operational Manual Model D6064 Series Manual Hydraulic Cart Lifter Protected by US Patents 6,921,239 & 7,273,340 Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter ® www.perkinsmfg.com...
  • Page 2 Warranty 1 year*** Perkins regularly makes product improvements. Specifications are subject to change without notice. * Actual pressure required to lift a load can vary. ** Do not lift more than the recommended amount printed on the cart by the cart manufacturer or damage or injury may result.
  • Page 3 Drivers are always connected to the actuator hubs. Idlers are not connected to the actuator. Lifter shown is for example only. Your model may vary in appearance. Perkins Manufacturing Company 800-882-5292 Revised: 11/15/23 Creators of the TuckAway...
  • Page 4: Overall Dimensions

    Overall Dimensions D6064 D6064b Perkins regularly makes product improvements. Dimensions are subject to change without notice. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 2 ® www.perkinsmfg.com...
  • Page 5 D6064C D6064D Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 3 ® www.perkinsmfg.com...
  • Page 6 D6064-M D6064-3 Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 4 ® www.perkinsmfg.com...
  • Page 7: Glossary Of Terms

    (look for approximately 6” radius). If so, they are likely ANSI Type G compatible. Key Components Pneumatic The valves are shown for reference / identification purposes only. Your specific installation may require other equipment not shown. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 5 ®...
  • Page 8: Installation Safety

    Do not paint over caution and warning labels.  If there are any questions about the proper installation or use of the cart lifter not covered in the manual, it is recommended to call Perkins at 800-882-5292. Perkins Manufacturing Company...
  • Page 10: Installation Tips

    Upper hook mounting height A good mounting height will make latching carts effortless with no lifting or holding the cart in place. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway...
  • Page 11 Positioning the Mounting * The mounting plate may be positioned at 34” for proper hooking of carts. The mounting plate itself should be vertical and level. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 8 ®...
  • Page 12 The purpose of the sensor is to sense the forks and stop the operator from pushing the faceplates into the grill or window guard. *The sensor is sold separately or can be provided and rigged by the installer at your preference. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway...
  • Page 13 • Release the pneumatic hand lever so the lower latches release the carts. • Bring the front loader arms all the way down to return the carts to the ground. • Remove empty carts and repeat as necessary. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway...
  • Page 14 If the truck is equipped to dump commercial containers, the lifter must be stored all the way down prior to engaging the commercial container or the cart lifter may be crushed by the container. This damage is not covered by warranty. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22...
  • Page 15: Making A Warranty Claim

    At right is an example of the serial number plate. It will be stamped with a model number and serial number. Once you have the number, please call Perkins Manufacturing at 800-882-5292 for additional instructions. Perkins Manufacturing Company 800-882-5292 Revised:4/1/22...
  • Page 17 D6064 – Exploded Base Frame Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 14 ® www.perkinsmfg.com...
  • Page 20 D6064D – Exploded Base Frame Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 17 ® www.perkinsmfg.com...
  • Page 22 D6064-3 – Exploded Base Frame Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 19 ® www.perkinsmfg.com...
  • Page 23 D6064-M – Exploded Base Frame Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 20 ® www.perkinsmfg.com...
  • Page 24 D6064-M – Exploded Face Plate Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 21 ® www.perkinsmfg.com...
  • Page 25 D6064-M – Exploded Manual Latch Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 22 ® www.perkinsmfg.com...
  • Page 26 BOLT HHCS 1/2-13 X 2 1/2, GR8, ZINC PLATED D72009 DRIVE SCREW #6-3/8 PLATED D72113 LABEL - PERKINS LOGO, DIAMOND CUT, 4'' LONG X 2 1/2'' HIGH, D72589 LABEL - ''CAUTION'' FOR D6220-TYPE MODELS D72590 LABEL - ''CAUTION'' FOR D6220-TYPE MODELS - SPANISH...
  • Page 27 D72148 HOSE CLAMP SET (DUAL) #6 HOSE D62079 BOLT HHCS 3/8-16 X 1 GR8 ZINC PLATED CC3309 BOLT HHCS 5/16-18 X 1 3/4 L9 F, ZINC PLATED Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 24 ®...
  • Page 28 VESTIL RUBBER BUMPER 2 x 24 D72436-1 BUMPER INSERT, VESTIL BUMPER D75043 LOWER STOP-WELD D67514H AIR CYLINDER - SPRING RETURN W/DOUBLE SPRING TENSION AND LONGER BODY Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 25 ® www.perkinsmfg.com...
  • Page 29 AIR CYLINDER - SPRING RETURN W/DOUBLE SPRING TENSION AND LONGER BODY CC3309 BOLT HHCS 5/16-18 X 1 3/4 L9 F, ZINC PLATED D72148 HOSE CLAMP SET (DUAL) #6 HOSE Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 26 ®...
  • Page 30 BOLT HHCS 1/2-13 x 2 1/4 GR8, ZINC PLATED D62484 USS FLATWASHER 1/2 x 1.37 OD ZINC PLATED D62081 LOCKNUT 1/2-13 GRADE 8 ZINC PLATED D72009 DRIVE SCREW #6-3/8 PLATED Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 27 ®...
  • Page 31 D67542 CENTER PAD PLATE D67616L HANDLE WELD D67616R HANDLE WELD D62043 BOLT HHCS 3/8-16 X 3/4 GR8, ZINC PLATED D62106 SPLIT LOCKWASHER 3/8'' ZINC PLATED Perkins Manufacturing Company 800-882-5292 Revised:4/1/22 Creators of the TuckAway Cart Lifter Page 28 ® www.perkinsmfg.com...
  • Page 34 Safety Labeling and Training Requirements Perkins provides safety labeling on all outgoing product per ANSI regulations, seen below. It is the responsibility of owner of this product to maintain the safety labels, keep them clear & visible to all users, and replace the safety labels when they become worn or missing.
  • Page 35 If you believe your Perkins lifter has suffered from a failure that could be covered by warranty, immediately lock out any equipment that has failed per OHSA guidelines.
  • Page 36 If Perkins shipped the wrong item(s), the incorrect item(s) may be returned within 30 days of receipt of the item by contacting Perkins for a return authorization (RGA#). The item(s) must be shipped within 2 weeks of the return authorization. Perkins will pay the return freight and waive the restocking fee.
  • Page 37 PERKINS warrants any service parts it may sell for a period of ninety (90) day from the date of delivery for replacement only. The item being replaced must be returned to PERKINS for evaluation upon its request.

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