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Summary of Contents for Perkins D6025b
- Page 1 Installation & Operational Manual Model D6025b Hydraulic Cart Lifter Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter ® www.perkinsmfg.com...
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Page 2: Table Of Contents
RESIDENTIAL– ONLY INSTALLATION ……………………………………………………….…………………………. 6 - 10 MIXED COMMERCIAL AND RESIDENTIAL INSTALLATION.…………………………………………………. 11 - 14 NON-PERKINS HYDRAULICS.………..…………………...……………………………………………………………………. 15 PERKINS HYDRAULICS.……………………………………………….……………………………………………………. 16 - 19 ADJUSTING THE PERKINS HYDRAULICS.…………………..………………………………………………………. 20 - 24 OPERATING THE LIFTER.…………………………………….……………………………………………………………. 25 - 26 TROUBLESHOOTING GUIDE………………….……..………………………….………………………………………. 27 - 31 ADJUSTING THE LIFTER………………………..………….…………………………….………………………………………. 32 MAKING A WARRANTY CLAIM………………………..………….…………….……………………………………………. -
Page 3: D6025B Lifter Specifications
Tap-In kits are sold separately Warranty Perkins regularly makes product improvements. Specifications are subject to change without notice. * Actual pressure required to lift a load can vary. ** Do not lift more than the recommended amount printed on the cart by the cart manufacturer or damage or injury may result. -
Page 4: Overall Dimensions
Overall Dimensions Perkins regularly makes product improvements. Dimensions are subject to change without notice. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 3 ® www.perkinsmfg.com... -
Page 5: Glossary Of Terms
Control Valves are sold separately or as part of a tap-in kit. The valves are shown for reference / identification purposes only. Your specific installation may require other equipment not shown. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway... -
Page 6: Installation Safety
Do not paint over caution and warning labels. If there are any questions about the proper installation or use of the cart lifter not covered in the manual, it is recommended to call Perkins at 800-882-5292. Perkins Manufacturing Company... -
Page 7: Installation Tips
The use of tools, power and mechanical, will be necessary. Please make sure you have all the necessary safety equipment to protect eyes and body from any harm, the mechanical tools to assembly the unit and the tools to service it. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019... -
Page 8: Residential-Only Installation
A good mounting height will make latching carts Upper hook mounting height effortless with no lifting or holding the cart in place. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway... - Page 9 Positioning the Mounting Plate * The mounting plate may be positioned as low as 36” and as high as 39”, as needed. The mounting plate itself should be vertical and level. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway...
- Page 10 Dimensions shown above are an example only and will rapid premature failure of the vary from truck to truck cart lifter. Perkins recommends adding steel structural tube across the Added Structure entire length of the load sill. This tube becomes the new load sill.
- Page 11 Double check the hook height to the ground. If everything appears satisfactory, the lifter’s mounting plate and supports may be welded fully. The mechanical portion of the installation is complete. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019...
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Page 12: Mixed Commercial And Residential Installation
Note: Be careful not to cut into the original load sill or else the structural integrity of the tailgate can be compromised. It may be necessary to add custom structure reinforcements where the lifter is to be mounted. Perkins Manufacturing Company 800-882-5292... - Page 13 That is normal. Note: The size and shape of the bumper extension can vary depending on your fabrication preferences. Perkins does offer pre-made bumper extension kits, sold separately: CA1084 – single lifter, offset to the right CA1085 –...
- Page 14 Double check that a commerical container cannot make contact with the lifter. If everything is satisfactory, weld fully. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 13 ®...
- Page 15 Note the Bumper Extension fully protects the cart lifter from contact with the commercial container. The elephant ears and container locks have been shifted back and material added. The reverse lights have been relocated in this installation so they would not be obscured by the lifter placement. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019...
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Page 16: Non-Perkins Hydraulics
The maximum amount of weight that can be lifted is limited by the pressure relief valve. The settings must be determined with a pressure gauge. The D6025b requires 1000 psi to lift a 400 lb load. Place a pressure gauge after the hand valve and run the cylinder until it stops, continue activating the handle and note the pressure on the gauge. -
Page 17: Perkins Hydraulics
(typically about 48” high) so that repeated ergonomics is easy to use and safe. The Perkins hand valve assembly comes with a mounting bracket which may be welded directly to the side of the truck. Typically, the hand valve’s handle will point to the... - Page 18 With the system off and depressurized, find the pressure line that feeds the packer valve and disconnect it. Connect this pressure line to the “IN” port of the Perkins diverter valve. Connect the “OUT” port of the diverter valve back to the packer control valve where the pressure line originally was.
- Page 19 The Perkins Diverter Valve Ordinarily, the diverter valve’s port “P” will feed the lifter. But, if you have two lifters, then you will use the Perkins Double Diverter Valve. It’s the same valve, except port “P” is plugged, and a 50/50 splitter valve is mounted on top.
- Page 20 Tapping into the Tank Line There are two ways to run the oil back to tank. Perkins does not suggest allowing the return oil to get pushed back into the packer control valve, because this generates back pressure and heat.
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Page 21: Adjusting The Perkins Hydraulics
Adjusting the Perkins Hydraulics Adjusting the Speed Single Diverter: D63237s Double Diverter: D63411s This valve’s adjustment controls the flow going to the lifter. The flow controls the speed of the lifter. A typical cylinder lifter requires 2 gpm to achieve a 6-8 second cycle time. - Page 22 Raise the lifter until it stops and continue to pull the handle. Note the pressure on the gauge and adjust the screw accordingly. Note: The setting for the D6025b-27k is approximately When the pressure is correct, 1650 psi to lift 400 lbs. retighten the locking nut.
- Page 23 If the lifter comes down too quickly, try turning this valve in clockwise ¼ turn at a time until the down direction is smooth and under control. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway...
- Page 24 Perkins Single Lifter Hydraulics Schematic Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 23 ® www.perkinsmfg.com...
- Page 25 Perkins Double Lifter Hydraulics Schematic Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 24 ® www.perkinsmfg.com...
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Page 26: Operating The Lifter
(pushing down) until the cart is safely back on the ground and the lifter has disengaged the cart. Step 4: Remove the empty cart and repeat the process as needed. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway... - Page 27 If the truck is equipped to dump commercial containers, the lifter must be stored all the way down prior to engaging the commercial container or the cart lifter may be crushed by the container. This damage is not covered by warranty. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019...
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Page 29: Troubleshooting Guide
If the pressure falls, you may have internal leakage and the actuator should be repaired/rebuilt with new seals. Lifter operates slowly Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway... - Page 30 On new installations, this is the result of having the pressure and tank lines reversed. Check and make sure that the pressure line goes to the “IN” port and the tank line goes to the “OUT” port. Perkins Manufacturing Company 800-882-5292...
- Page 31 Adjust the speed of the lifter to bring the cycle time to 6-8 seconds. Make sure the pressure is set no higher than 1950 psi. Make sure the lifter is not damaged. Bent or broken lifter parts can contribute to cart damage. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019...
- Page 32 In this case, the lifter is most likely being operated too fast, or the carts are overweight. Excessively hard shaking of the carts by the operators can also lead to cart damage. Train your operators to operate the lifters properly. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019...
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Page 33: Adjusting The Lifter
2” adjustability up. moved down position, to maintain same dimensional relation. Three holes adjustability up, 1” of separation for a total of 2” adjustability up. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 32 ®... -
Page 34: Making A Warranty Claim
At right is an example of the serial number plate. It will be stamped with a model number and serial number. Once you have the number, please call Perkins Manufacturing at 800-882-5292 for additional instructions. Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019... -
Page 35: Exploded Parts View
Exploded Parts View Perkins Manufacturing Company 800-882-5292 Revised:11/27/2019 Creators of the TuckAway Cart Lifter Page 34 ® www.perkinsmfg.com... - Page 36 Rear Mounting Plate D63803 Cylinder – Peerless/ CD5 D63575 Valve Flow Control Adjustable D72113 Label – New Perkins Logo (Not Shown) D72114 Label – English Caution / Grease (Not Shown) D72115 Label – Spanish Caution / Grease (Not Shown) D72240...
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Page 37: Protective Safety Labeling
Protective Safety Labeling Perkins provides each finished cart lifter with ANSI-specified caution labels. They are clearly placed directly on the machine for easy viewing by the operators. Should the cart lifter ever be re-painted, or if the labels are damaged beyond recognition, it is advised to replace the labels immediately to help keep your crew safe. - Page 39 If any issues occur, please contact service immediately. Perkins Manufacturing Company 800-882-5292 Revised: 11/13/20...
- Page 40 Safety Labeling and Training Requirements Perkins provides safety labeling on all outgoing product per ANSI regulations, seen below. It is the responsibility of owner of this product to maintain the safety labels, keep them clear & visible to all users, and replace the safety labels when they become worn or missing.
- Page 41 If you believe your Perkins lifter has suffered from a failure that could be covered by warranty, immediately lock out any equipment that has failed per OHSA guidelines.
- Page 42 If Perkins shipped the wrong item(s), the incorrect item(s) may be returned within 30 days of receipt of the item by contacting Perkins for a return authorization (RGA#). The item(s) must be shipped within 2 weeks of the return authorization. Perkins will pay the return freight and waive the restocking fee.
- Page 43 PERKINS warrants any service parts it may sell for a period of ninety (90) day from the date of delivery for replacement only. The item being replaced must be returned to PERKINS for evaluation upon its request.
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