Related Manuals for Perkins D6500
Summary of Contents for Perkins D6500
- Page 1 Installation & Operational Manual SSP I – B (D6500) Hydraulic Cart Lifter Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter ® www.perkinsmfg.com...
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Page 2: Table Of Contents
ADJUSTING THE PERKINS HYDRAULICS.…………………..………………………………………………………. 20 - 24 OPERATING THE LIFTER.…………………………………….……………………………………………………………. 25 - 26 TROUBLESHOOTING GUIDE………………….……..………………………….………………………………………. 27 - 30 MAKING A WARRANTY CLAIM………………………..………….…………….……………………………………………. 31 SSP I – B(D6500) EXPLODED PARTS VIEW………….……..………….…………………………….……………. 32 - 35 HYDRAULIC CYLINDER PARTS GUIDE……………………………..……….………………………………………………. 36 PROTECTIVE SAFETY LABELING…………………………………………….……..…………………………………………. 37 WARRANTY POLICY…………………………………………..……………………………………………………………………. 38... -
Page 3: Ssp I - B(D6500) Lifter Specifications
Warranty 1-year *** Perkins regularly makes product improvements. Specifications are subject to change without notice. * Actual pressure required to lift a load can vary. ** Do not lift more than the recommended amount printed on the cart by the cart manufacturer or damage or injury may result. -
Page 4: Overall Dimensions
Overall Dimensions Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 3 ® www.perkinsmfg.com... - Page 5 Overall Dimensions Cont. Perkins regularly makes product improvements. Dimensions are subject to change without notice. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 4 ® www.perkinsmfg.com...
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Page 6: Glossary Of Terms
Control Valves are sold separately or as part of a tap-in kit. The valves are shown for reference / identification purposes only. Your specific installation may require other equipment not shown. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway... -
Page 7: Installation Safety
Do not paint over caution and warning labels. If there are any questions about the proper installation or use of the cart lifter not covered in the manual, it is recommended to call Perkins at 800-882-5292. Perkins Manufacturing Company... -
Page 8: Residential-Only Installation
Therefore, a residential-only installation may take only 4-6 hours. Mounting the SSP I – B (D6500) Cylinder Style Cart Lifter, Mark Your Centerlines Begin by selecting whether the installation will be centered on the truck, or offset, or a double installation. - Page 9 Positioning the Mounting Plate * The mounting plate can be positioned as low as 38 ½” . The mounting plate itself should be vertical and level. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019...
- Page 10 Dimensions shown above are an example only and will vary from truck to truck Perkins recommends adding steel structural tube across the entire length of the load sill. This tube becomes the new load sill.
- Page 11 Double check the hook height to the ground. If everything appears satisfactory, the lifter’s mounting plate and supports may be welded fully. The mechanical portion of the installation is complete. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019...
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Page 12: Mixed Commercial And Residential Installation
Note: Be careful not to cut into the original load sill or else the structural integrity of the tailgate can be compromised. It may be necessary to add custom structure reinforcements where the lifter is to be mounted. Perkins Manufacturing Company 800-882-5292... - Page 13 That is normal. Note: The size and shape of the bumper extension can vary depending on your fabrication preferences. Perkins does offer pre-made bumper extension kits, sold separately: CA1084 – single lifter, offset to the right CA1085 –...
- Page 14 Double check that a commerical container cannot make contact with the lifter. If everything is satisfactory, weld fully. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 13 ®...
- Page 15 Note the Bumper Extension fully protects the cart lifter from contact with the commercial container. The elephant ears and container locks have been shifted back and material added. The reverse lights have been relocated in this installation so they would not be obscured by the lifter placement. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019...
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Page 16: Non Perkins Hydraulics
The maximum amount of weight that can be lifted is limited by the pressure relief valve. The settings must be determined with a pressure gauge. The SSP I – B(D6500) requires 1650 psi to lift a 400 lb load. Place a pressure gauge after the hand valve and run the actuator until it stops, continue activating the handle and note the pressure on the gauge. -
Page 17: Perkins Hydraulics
(typically about 48” high) so that repeated ergonomics is easy to use and safe. The Perkins hand valve assembly comes with a mounting bracket which may be welded directly to the side of the truck. Typically, the hand valve’s handle will point to the... - Page 18 With the system off and depressurized, find the pressure line that feeds the packer valve and disconnect it. Connect this pressure line to the “IN” port of the Perkins diverter valve. Connect the “OUT” port of the diverter valve back to the packer control valve where the pressure line originally was.
- Page 19 The Perkins Diverter Valve Ordinarily, the diverter valve’s port “P” will feed the lifter. But, if you have two lifters, then you will use the Perkins Double Diverter Valve. It’s the same valve, except port “P” is plugged, and a 50/50 splitter valve is mounted on top.
- Page 20 Tapping into the Tank Line There are two ways to run the oil back to tank. Perkins does not suggest allowing the return oil to get pushed back into the packer control valve, because this generates back pressure and heat.
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Page 21: Adjusting The Perkins Hydraulics
Adjusting the Perkins Hydraulics Adjusting the Speed Single Diverter: D63237s Double Diverter: D63411s This valve’s adjustment controls the flow going to the lifter. The flow controls the speed of the lifter. To adjust, turn off the system and loosen the locking nut. Turn the adjustment screw clockwise all the way in. - Page 22 Note the pressure on the gauge and adjust the screw accordingly. Note: The setting for the SSP I -B(D6500) is approximately When the pressure is correct, 1650 psi to lift 400 lbs. retighten the locking nut.
- Page 23 If a problem is traced back to the PO check, turn off the system and remove the cartridge. Clean and inspect for damage. Replace cartridge if needed, flush the valve, rebuild and install. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 22 ®...
- Page 24 ¼ turn at a time until the down direction is smooth and under control. Suggested Perkins Single Lifter Hydraulics Schematic The circuit is only a suggestion and for reference only, the lifter comes with the cylinder and Adj. Flow Control Only.
- Page 25 Suggested Perkins Double Lifter Hydraulics Schematic The circuit is only a suggestion and for reference only, the lifter comes with the cylinder and Adj. Flow Control Only. Other components are part of the (sold separately) hydraulic kit or part of the trucks’ hydraulic system.
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Page 26: Operating The Lifter
Step 4: Lower the cart by reversing the hand valve handle (pushing down), until the cart is safely returned to the ground and the lifter has disengaged the cart. Step 5: Remove the empty cart and repeat the process as needed. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019... - Page 27 If the truck is equipped to dump commercial containers, the lifter must be stored all the way down prior to engaging the commercial container or the cart lifter may be crushed by the container. This damage is not covered by warranty. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019...
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Page 28: Troubleshooting Guide
If the pressure falls, you may have internal leakage and the cylinder should be repaired/rebuilt with new seals. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019... - Page 29 On new installations, this is the result of having the pressure and tank lines reversed. Check and make sure that the pressure line goes to the “IN” port and the tank line goes to the “OUT” port. Perkins Manufacturing Company 800-882-5292...
- Page 30 Carts which are damaged or have missing lower bars will obviously not latch properly and should be repaired or replaced. Some carts do not meet ANSI standards. Measure the problem cart and see that the bar to bar spacing is within 14 ½ - 15 ¼. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway...
- Page 31 In this case, the lifter is most likely being operated too fast, or the carts are overweight. Excessively hard shaking of the carts by the operators can also lead to cart damage. Train your operators to operate the lifters properly. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019...
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Page 32: Making A Warranty Claim
At right is an example of the serial number plate. It will be stamped with a model number and serial number. Once you have the number, please call Perkins Manufacturing at 800-882-5292 for additional instructions. Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019... -
Page 33: Ssp I - B(D6500) Exploded Parts View
SSP I – B (D6500) CART TIPPER Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 32 ® www.perkinsmfg.com... - Page 34 D63182 FTG,CAP 8JIC F PLUGGED 1260593 D63562 ELBOW 90 #6MT-#6MO 1591643 D63011 FTG,ST 6JIC-8JIC FM ST 1137211 D63431 FTG,ST 6JIC-6ORG MM ST 1260453 D63074 Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 33 ® www.perkinsmfg.com...
- Page 35 Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 34 ® www.perkinsmfg.com...
- Page 36 1137201 D72001 NUT,HEX,LKNY .50-13 G8 ZY 1241098 D62081 SPACER 1591682 D79337 SELF-LUB BEARIN 1" DIA C 3/4" D72179 BRG,1.00 IDX .50 LNG,PERKINS 1251369 D72108 BUSH 1X1 SELF-LUB FIBR GLIDE 1591647 D72133 BEARING 3/8 X 3/8 SELF-LUBE 1591645 D72130 HOOK,UPR,PLASTIC (A)
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Page 37: Hydraulic Cylinder Parts Guide
Hydraulic Cylinder Parts Guide Perkins Manufacturing Company 800-882-5292 Revised: 5/7/2019 Creators of the TuckAway Cart Lifter Page 36 ® www.perkinsmfg.com... -
Page 38: Protective Safety Labeling
Protective Safety Labeling Perkins provides each finished cart lifter with ANSI-specified caution labels. They are clearly placed directly on the machine for easy viewing by the operators. Should the cart lifter ever be re-painted, or if the labels are damaged beyond recognition, it is advised to replace the labels immediately to help keep your crew safe. -
Page 39: Warranty Policy
PERKINS warrants any service parts it may sell for a period of ninety (90) day from the date of delivery for replacement only. The item being replaced must be returned to PERKINS for evaluation upon its request.
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