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Summary of Contents for Perkins D6213
- Page 1 Installation & Operational Manual Model D6213 Double Wide Hydraulic Cart Lifter Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter www.perkinsmfg.com ®...
- Page 2 Warranty 1-year *** Perkins regularly makes product improvements. Specifications are subject to change without notice. * Actual pressure required to lift a load can vary. ** Do not lift more than the recommended amount printed on the cart by the cart manufacturer or damage or injury may result.
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Page 3: Overall Dimensions
Overall Dimensions Perkins regularly makes product improvements. Dimensions are subject to change without notice. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 2 ® www.perkinsmfg.com... -
Page 4: Glossary Of Terms
Hydraulic Cylinder Valves are sold separately or as part of a tap-in kit. The valves are shown for reference / identification purposes only. Your specific installation may require other equipment not shown. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway... -
Page 5: Installation Safety
Do not paint over caution and warning labels. If there are any questions about the proper installation or use of the cart lifter not covered in the manual, it is recommended to call Perkins at 800-882-5292. Installation Tips Do not mount the lifter to a refuse body which is not already mounted to a chassis. - Page 7 (usually to the curb side) as shown in the picture at right. A double installation will place a lifter 17 ½” to the left and 17 ½” to the right of the truck’s centerline. A typical offset installation. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway...
- Page 8 Support Mounting Plate Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 6 ® www.perkinsmfg.com...
- Page 9 The maximum amount of weight that can be lifted is limited by the pressure relief valve. The settings must be determined with a pressure gauge. The D6213 requires 2,000 psi to lift a 1,500 lb. load. Place a pressure gauge after the hand valve and run the actuator until it stops, continue activating the handle and note the pressure on the gauge.
- Page 10 (typically about 48” high) so that repeated ergonomics is easy to use and safe. The Perkins hand valve assembly comes with a mounting bracket which may be welded directly to the side of the truck. Typically, the hand valve’s handle will point to the back of the truck...
- Page 11 With the system off and depressurized, find the pressure line that feeds the packer valve and disconnect it. Connect this pressure line to the “IN” port of the Perkins diverter valve. Connect the “OUT” port of the diverter valve back to the packer control valve where the pressure line originally was.
- Page 12 The Perkins Diverter Valve Ordinarily, the diverter valve’s port “P” will feed the lifter. But, if you have two lifters, then you will use the Perkins Double Diverter Valve. It’s the same valve, except port “P” is plugged, and a 50/50 splitter valve is mounted on top.
- Page 13 Tapping into the Tank Line There are two ways to run the oil back to tank. Perkins does not suggest allowing the return oil to get pushed back into the packer control valve, because this generates back pressure and heat.
- Page 14 Adjusting the Perkins Hydraulics Adjusting the Speed Single Diverter: D63237s Double Diverter: D63411s This valve’s adjustment controls the flow going to the lifter. The flow controls the speed of the lifter. A typical 27k rotary lifter requires 3.5 gpm to achieve a 6-8 second cycle time.
- Page 15 “chatter”. Adjusting one valve to be set differently than another should eliminate the problem. Example: Pump relief valve 2000 psi, packer relief valve 1900 psi, lifter relief valve 1650 psi. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20...
- Page 16 If the lifter comes down too quickly, try turning this valve in clockwise ¼ turn at a time until the down direction is smooth and under control. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway...
- Page 17 Perkins Single Lifter Hydraulics Schematic Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 15 ® www.perkinsmfg.com...
- Page 18 Perkins Double Lifter Hydraulics Schematic Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 16 ® www.perkinsmfg.com...
- Page 19 (pushing down) until the cart is safely back on the ground and the lifter has disengaged the cart. Step 4: Remove the empty cart and repeat the process as needed. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway...
- Page 20 If the truck is equipped to dump commercial containers, the lifter must be stored all the way down prior to engaging the commercial container or the cart lifter may be crushed by the container. This damage is not covered by warranty. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20...
- Page 21 If you experience any difficulties with the cart type you have, please call Perkins at 800-882-5292 to discuss the problem and Perkins will advise the best solution to meet your needs.
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Page 22: Troubleshooting Guide
If the pressure falls, you may have internal leakage and the actuator should be repaired/rebuilt with new seals. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway... - Page 23 On new installations, this is the result of having the pressure and tank lines reversed. Check and make sure that the pressure line goes to the “IN” port and the tank line goes to the “OUT” port. Perkins Manufacturing Company 800-882-5292...
- Page 24 Adjust the speed of the lifter to bring the cycle time to 6-8 seconds. Make sure the pressure is set no higher than 1950 psi. Make sure the lifter is not damaged. Bent or broken lifter parts can contribute to cart damage. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20...
- Page 25 In this case, the lifter is most likely being operated too fast, or the carts are overweight. Excessively hard shaking of the carts by the operators can also lead to cart damage. Train your operators to operate the lifters properly. Perkins Manufacturing Company 800-882-5292 Revised:10/29/20...
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Page 26: Making A Warranty Claim
At right is an example of the serial number plate. It will be stamped with a model number and serial number. Once you have the number, please call Perkins Manufacturing at 800-882-5292 for additional instructions. Perkins Manufacturing Company... - Page 27 Exploded Parts View – D6213 Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 25 ® www.perkinsmfg.com...
- Page 28 Exploded Parts View – D6213 Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 26 ® www.perkinsmfg.com...
- Page 29 Exploded Parts View – D6213 Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 27 ® www.perkinsmfg.com...
- Page 30 90 DEG GREASE ZERK 1/4-28 D72106* NYLON SET SCREW 1/4-28 X 3/16 LG SOL D72113* LABEL - PERKINS LOGO, diamond cut, 4'' long x 2 1/2'' high, solid color (not a gradient) D72282 BOLT SHCS 3/8-16 X 3/4 LG, ZINC PLATED...
- Page 31 Parts List Cont. – D6213 D78168 Front Frame REV B D78630 Hose Retainer Plastic D78224 Mounting Plate Sub-Assembly D72593* Elbow 90 deg. 8MO-6MT ''LL'' body length of 2.87'' D72631* Label - "Made in the USA" D62409 BOLT HHCS 1/2-13 X 1 1/4, Zinc Plated...
- Page 32 Exploded Parts View – D78224 Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 30 ® www.perkinsmfg.com...
- Page 33 BOLT FHCS 1/2 – 13 X 1 ¼ D62006 D62105 SPLIT LOCKWASHER 1/2“ D62409 BOLT HHCS 1/2-13 X 1 ¼ D78011 MOUNTING WELD LH D78087 MOUNTING WELD RH D78137 BACK PLATE ASSEMBLY Perkins Manufacturing Company 800-882-5292 Revised:10/29/20 Creators of the TuckAway Cart Lifter Page 31 ® www.perkinsmfg.com...
- Page 34 Protective Safety Labeling Perkins provides each finished cart lifter with ANSI-specified caution labels. They are clearly placed directly on the machine for easy viewing by the operators. Should the cart lifter ever be re-painted, or if the labels are damaged beyond recognition, it is advised to replace the labels immediately to help keep your crew safe.
- Page 37 Safety Labeling and Training Requirements Perkins provides safety labeling on all outgoing product per ANSI regulations, seen below. It is the responsibility of owner of this product to maintain the safety labels, keep them clear & visible to all users, and replace the safety labels when they become worn or missing.
- Page 38 If you believe your Perkins lifter has suffered from a failure that could be covered by warranty, immediately lock out any equipment that has failed per OHSA guidelines.
- Page 39 If Perkins shipped the wrong item(s), the incorrect item(s) may be returned within 30 days of receipt of the item by contacting Perkins for a return authorization (RGA#). The item(s) must be shipped within 2 weeks of the return authorization. Perkins will pay the return freight and waive the restocking fee.
- Page 40 PERKINS warrants any service parts it may sell for a period of ninety (90) day from the date of delivery for replacement only. The item being replaced must be returned to PERKINS for evaluation upon its request.
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